Flexible Packaging January-February 2012

Ink not Foil – the real alternative to foil and metallization Metallic pigments add a special touch to surfaces and m...

Author: Erin J. Wolford

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Ink not Foil –

the real alternative to foil and metallization

Metallic pigments add a special touch to surfaces and make them real eye catchers, conveying a message of high quality, style and luxury. The ECKART Effect is very impressive. ECKART is the world‘s leading manufacturer of metallic pigments and inks for the Graphic Arts industry and offers metallic printing inks as a real alternative to foil and metallization. Through continuous innovation, research and development of our products we remain the leader in these fields. ECKART – take the brilliant way. www.eckart.net

For further information, please contact: ECKART America Corporation . 830 East Erie Street. Painesville, Ohio 44077. USA Tel: 440-954-7600 . Fax: 440-354-6224 . [email protected] . www.eckart.net

Control Tension the Easy Way

Your operators will be up-to-speed and automatically controlling ™ tension in less time with the intuitive SteadyWeb 5 Digital Tension Controller. Setup is a breeze with the large 4.3-inch color LCD, informational graphics, soft keys and a scroll knob. • Store and recall up to 32 job setups • Isolated control outputs • Choice of enclosure or panel mount

SET UPPER AND LOWER TENSION LIMITS

4.3” BACK-LIT COLOR DISPLAY

TOGGLE TENSION ON/OFF

TOGGLE BETWEEN AUTO AND MANUAL CONTROL MODES

DISPLAY SELECT

SOFT KEY CONTEXT SENSITIVE BUTTONS

TOGGLE BETWEEN RUN AND MENU MODES

RUNNING TENSION ADJUSTMENT, SCROLL MENUS

A014

Get the data sheet at dfe.com/sw5.html

Panel-mount version with analog meter displayed

Dover Flexo Electronics • ISO 9001 • 5 Year Warranty • +1 603.332.6150

the tension control specialists

T H E I N D I S P E N S A B L E T O O L F O R C O N V E R T E R S & P R I N T E R S O F FLE X I B LE PA C K A GI N G

Table of Contents ®

J A N UA RY / F E B R UA RY

2012

| VOLU M E 1 4 , N U M B E R 1

24 COVER FEATURE EXECUTIVE OUTLOOK 2012 The Flexible Packaging Industry is Warming Up in 2012 More steady growth is expected to continue for the flexible packaging industry for 2012.

30

FEATURES

38 ROUNDTABLE ON EXTRUSION (SPECIAL ADVERTISING SECTION)

10 FPA UPDATE 2012 Flexible Packaging Achievement Awards Innovations Showcase Honoring 56 years of industry innovation & achievement, the FPA has compiled its list of 86 packaging finalists.

62 Q&A: SLITTING/REWINDING Speeding Up the Slitting/Rewinding Process Barrie K. Homewood, sales & marketing director for Titan Slitter/Rewinders, offers his insight to Flexible Packaging after 8 years of experience with the company.

28 SPECIAL REPORT:

34

INDUSTRY UPDATE Flexible Packaging Demands to Increase Demand for converted flexible packaging is projected to increase, according to The Freedonia Group’s Esther Palevsky.

DEPARTMENTS 6 CALENDAR OF EVENTS 8 EDITOR’S FORUM

30 DIGITAL PRINTING Meeting New Market Demands with Digital Label Production Robinson Tape and Label tackles short-runs and specialty labels with the installation of a digital label system.

22 CONVERTER NEWS American Packaging Corp Installs Comexi Press… New Distribution Agreement for Films…New 2012 Color of the Year Announced…and the End Result. 42 INDUSTRY INSIGHTS

34 ROLL PROTECTION The Art of Roll Protection The right roll packaging can keep you from losing time and money...maybe even customers.

44 SUPPLIER NEWS A 160th Company Anniversary...More Film Application Lab Advancements...Flexo News...and more.

36 LABELS: NARROW WEB

46 HOT PRODUCTS

36 Process Improvement for the Narrow Web Printer Changes in flexographic printing are happening faster than ever. Two key criteria are essential for evaluating plate mounting tapes: adhesives and foams.

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FLEXIBLEPACKAGING

| www.flexpackmag.com

49 CORPORATE PROFILES 58 CLASSIFIEDS 61 AD INDEX

JANUARY/ FEBRUARY

2012

“Creative Solutions come from creative, experienced people – people who know which questions to ask to help create WKHVROXWLRQWKDWEHVWÀWV\RXU needs.” Joseph Martinez, Owner of SFE. Partners. Separating yourself from your competition is what makes you successful. To continually make that separation you need partners, not just vendors. Partners who understand your business. Partners who understand your customers and their businesses. Partners with the right applications, the right tools and the right perspective who can develop and deliver creative solutions. A partner like SFE.

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Photos by Nick Grancharoff.

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Calendar of Events

Feb 22, 2012 to Feb 24, 2012 FPA 2012 Annual Meeting Scottsdale, Arizona www.flexpack.org

Apr 18, 2012 to Apr 19, 2012 CPP Expo – The Cleveland Show Cleveland, Ohio www.cppexpo.com/

Mar 1, 2012 2012 Converters Expo Green Bay, Wisconsin www.convertersexpo.com

May 7, 2012 to May 9, 2012 2012 TAPPI PLACE Conference Seattle, Washington www.tappi.org/Events

Apr 1, 2012 to Apr 5, 2012 NPE 2012 The International Plastics Showcase Orlando, Florida www.npe.org/

Oct 28, 2012 to Oct 31, 2012 Pack Expo International 2012 Chicago, Illinois www.packexpo.com/pei2012/

WWW.FLEXPACKMAG.COM FAST ACCESS TO WEB-ONLY FEATURES SUCH AS: JOB SEARCH epackagingjobs.com, the premier online job search site for packaging professionals. “Unwrap your potential!”

FLEXPACKREPORT NEWSLETTER delivers the latest research and business data needed by flexible packaging converters. Includes links to sources of current resin prices. Sign up for your FREE subscription today.

BREAKING NEWS about film manufacturers and converters—get your competitive intelligence here!

CONNECT WITH FLEXIBLE PACKAGING NOW: FACEBOOK AND TWITTER

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JANUARY / FEBRUARY 2012

Visit us at Hall 15 Booth B42

Visit us at Booth 302 March 19-20, 2012 San Antonio, TX

www.nordmeccanica.com Visit us at South Hall Booth 24048 April 1-5, 2012 Orlando, FL

April 18-19, 2012 Cleveland, OH

Editor’s Forum

THE INDISPENSABL E TOOL F OR CONVERTERS & PRINTERS OF F LEXIBLE PACKAGING

®

For subscription information or service, please contact Customer Service at: Tel. (847) 763-9534 or Fax (847) 763-9538 or e-mail [email protected]

“WHO MOVED MY CHEESE?” ave you ever read that book? If not, that book, authored by Spencer Johnson, is an oldie but a goodie. And even if you have read it in the past, read it again. I found it to be highly motivating. What will also motivate you is the issue that you hold in your hands. For anyone in business who’s worried about stagnation, or asking the question, “Who moved my cheese?” I say, fear not. This issue includes industry insight for what 2012 holds, as well as the near future of the flexible packaging business. From what we’ve compiled in this issue, it seems the flexible packaging industry is alive and will continue to grow. So the question to ask yourself is – Are you prepared to grow with it? To get a pulse on the industry, Flexible Packaging interviewed a small group of executives from the industry. Their answers to questions about the pleasant surprises of 2011, concerns for the industry, new or continuing trends they’ve noticed are just a few of the blurbs to check out in this month’s cover story, Executive Outlook: The Flexible Packaging Industry is Warming Up in 2012. Turn to page 30 for that one.

H

For anyone in business who’s worried about stagnation, or asking the question, “Who moved my cheese?” I say, fear not. An eye-opening industry report can be found on page 28, which offers very positive news for the flexible packaging industry. Of all the articles you read, this one is an absolute must – that is, if you want to know how your business will do in the coming years. Our Printing section covers the Digital realm of printing, with a company that, after it added a digital printer, has the ability to tackle short-runs and specialty labels with ease (page 30). The Technology section of this month’s issue, on page 34, is titled The Art of Roll Protection. This article offers a solution to roll handling and protection, a topic that can help save a lot of money in damaged rolls. We have a new section on Labels that will appear in each issue for 2012. That can be found on page 36. The monthly Special Advertisers Section offers a Roundtable on Extrusion Equipment, which can be found on page 38. We have an interesting Q&A on Slitting/Rewinding on the last page of this issue, so check that out as well. So read on, take notes, make a to-do list, and get your business in-line to not only succeed, but also possibly lead the industry. Good luck in 2012! FP Sincerely, ERIN J. WOLFORD (847) 740-2338 [email protected]

Packaging Group Publisher Mike Barr, [email protected] Publisher Randy Green, [email protected] National Sales Manager Kristina Lorio, [email protected] BNP Custom Media Group Christopher Wilson, [email protected] EDITORIAL Editor-In-Chief Erin J. Wolford, [email protected] Associate Editor Elisabeth Cuneo, [email protected] Marketing Coordinator Cedric Brown, [email protected] Art Director Frank J. Mayeran Advertising/Production Manager Courtney Warnimont EDITORIAL BOARD George Thibeault, Constantia Hueck Foils LLC Michael Impastato, Flint Ink. Fredy Steng, Berry Plastics Marla Donahue, Flexible Packaging Association FPA OFFICERS Chairman John Baumann, Ampac Packaging LLC Immediate Past Chairperson James E. Love, III, Printpack Inc. Executive Vice-Chairman (chairman-elect) William Burke, Nordenia USA Treasurer Michael Impastato, Flint Group President (non-voting member) Marla Donahue, Flexible Packaging Association Executive Committee Members At Large Hans Deamer, Windmoeller & Hoelscher Corp.; Jim Mize, Sealed Air Corp.; Ken Swanson, Berry Plastics Corp.; Rob Tiede, Sonoco Flexible Packaging AUDIENCE DEVELOPMENT Corporate Audience Development Director Rita M. Foumia Audience Development Manager Kourtney Bell Multimedia Specialist Katie Jabour Audience Audit Coordinator Catherine Ronan List Rental Postal contact: Kevin Collopy at 800-223-2194 x.684 [email protected] Email contact: Michael Costantino at 800-223-2194 x.748 [email protected] BNP MEDIA CORPORATE OFFICERS Publishing: John R. Schrei Corporate Strategy: Rita M. Foumia Information Technology: Scott Krywko Production: Vincent M. Miconi Finance: Lisa L. Paulus Creative: Michael T. Powell Directories: Nikki Smith Human Resources: Marlene J. Witthoft Events: Scott Wolters Clear Seas Research: Beth A. Surowiec FOR VOLUME REPRINTS: Reprints Sales Representative Jill DeVries Phone: (248) 244-1726 • Fax: (248) 244-3934 E-mail: [email protected] CONTACT FLEXIBLE PACKAGING Phone: (847) 405-4000 • Fax: (847) 405-4100 Mail: 155 Pfingsten Road, Suite 205, Deerfield, IL 60015 Internet: www.flexpackmag.com Circulation: (248) 244-6421

BNP MEDIA HELPS PEOPLE SUCCEED IN BUSINESS WITH SUPERIOR INFORMATION. VOLUME 14, NUMBER 1

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FLEXIBLEPACKAGING



PRINTING

EXTRUSION CONVERTING

VISTAFLEX FLEXO PRINTING AT ITS MIGHTIEST The unique VISTAFLEX from W&H takes the next revolutionary step in flexographic printing and reaches new levels of productivity and ease of use. r r r r r

Completely automatic changeovers at the push of a button No platforms, lifts or climbing to change sleeves Set-up and store your next 4 jobs while the press is running Visionary concept delivers higher speeds and greater productivity Incredibly safe and easy operation

THE WORLD’S MOST PRODUCTIVE FLEXO PRESS PASSION FOR INNOVATION

WINDMOELLER & HOELSCHER

FLEXIBLE PACKAGING EQUIPMENT THAT MEETS THE DEMANDS OF AMERICA'S TOUGHEST CUSTOMERS 23 NEW ENGLAND WAY | LINCOLN, RHODE ISLAND 02865 - 4252 | Phone: 800 - 854 - 8702 | [email protected] | www.whcorp.com

F LE X I B L E PAC K AG I N G A S S OCIATI ON | UPDATE

2012 FLEXIBLE PACKAGING ACHIEVEMENT AWARDS INNOVATION SHOWCASE Celebrating Industry Innovation & Achievement

T

he entries of the 2012 FPA Flexible Packaging Achievement Awards competition underscore the value of flexible packaging and encompass outstanding breakthroughs in flexible packaging materials, shelf impact, product protection, and sustainability. The 86 flexible packaging entries (126 competition category entries) of the 2012 competition are featured within this issue of the FPA Update, and presented in alphabetical order by package name. The names of the packages’ manufacturer are also provided. FPA will announce the winning entries of the 2012 FPA Flexible Packaging Achievement Awards competition on Wednesday, February 22, 2012 during the 2012 Welcome & Flexible Packaging Achievement Awards Dinner. The dinner will be held in conjunction with the 2012 FPA Annual Meeting (February 22-24, 2012) in Scottsdale, Arizona. Gold and Silver Achievement Awards will be presented in four categories including Packaging Excellence, Technical Innovation, Printing Achievement, and Sustainability & Environmental Achievement. The Highest Achievement Award is presented to a Gold Award winning entry ranked by the judges as having contributed most to the advancement of the industry.

2 3

1

Special thanks are given to the judging panel of the 2012 FPA Flexible Packaging Achievement Awards: Larry Ahleman, Master Faculty, Western Michigan University; Lisa McTigue Pierce, Editor, Packaging Digest; and, Michael Richmond, Ph.D, Packaging & Technology Integrated Solutions for their time and dedication. For more information about the 2012 FPA Flexible Packaging Achievement Awards competition, visit FPA at www. flexpack.org or contact the association at (410) 694-0800. FP

1. 4+1 Color Gravure Printing PERUPLAST S.A. 2. Albóndigas Italian Style Beef Meatballs, 64 OZ. Plastic Packaging Technologies, LLC 3. Aldi/Kirkwood Quatro Seal Pouch Curwood, Inc., A Bemis Company

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JANUARY / FEBRUARY

2012

6 4. Always Femcare Exopack, LLC

4 5

5. Amcor’s Interior Tinted/ Printed Formpack Amcor Flexibles Europe and Americas 6. Apio Inc.'s Eat Smart Butternut Squash Clear Lam Packaging, Inc. 7. Attitude Certified Eco-Friendly Eco-Pouch Prolamina Bright Solutions

9 8

7

8. Bag 2 Bag Plastic Retail Carryout Bag Hilex Poly Co. LLC 9. Beneful® Discovery Pack Printpack Inc.

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®

10. BENGAY Zero Degrees Printpack Inc.

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11. Berry’s Microwaveable Multi-Pack Single Serving Packaging Berry Plastics Corporation

12 12. Bertolli Meals American Packaging Corporation


FLEXIBLEPACKAGING


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F LE X I B L E PAC K AG I N G A S S OCIATI ON | UPDATE 13. Blue Bones Small Natural Dental Chew Bones, 12 OZ. Plastic Packaging Technologies, LLC.

14

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14. Bon Appétit Pork in Chipotle BBQ Sauce Plastic Packaging Technologies, LLC 15. Cape Cod Kettle Cooked Potato Chips Printpack Inc.

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16. Chicken-Pack PERUPLAST S.A.

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17. Consistent Specific COF Sealant Film AEP Industries 18. Cryovac Freshness Plus® Extreme Barrier for Rollstock, Drum Liners and Tote Sealed Air Corporation, Cryovac Food Packaging

16 18

19. Cryovac Freshness Plus® Odor Scavenging Films Sealed Air Corporation, Cryovac Food Packaging 20. Cryovac® CT-501 Finesse Shrink Film Sealed Air Corporation, Shrink Packaging

19 20

Visit Us at Booth #2602

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FLEXIBLEPACKAGING


JANUARY / FEBRUARY

2012

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21. Cryovac® Next Gen Boneless Beef Bag Sealed Air Corporation, Cryovac Food Packaging

3 23

22. Cryovac® QuickRip™ Easy Open Technology For Fresh Red Meat Sealed Air Corporation, Cryovac Food Packaging 23. Das Brau 'The Rivalry' Robbie

26 24

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24. Dole Wild Blueberries SUP with high definition graphics Berry Plastics Corporation 25. Earthborn Holistic Primitive Natural Nordenia USA 26. Easy Tear Stick Pack - Zija Single Serve Drink Mix American Packaging Corporation

27

28 27. Easysnap Sachet Pouch Ampac 28. Farmer John Premium Pork Spareribs ClearShield® Shrink Bag Exopack, LLC

Maximize productivity

Minimize downtime and waste $BUCSJEHFDBOIFMQZPV NBYJNJ[FQSPEVDUJWJUZ8F CVJMEEVSBCMF JOOPWBUJWFTMJUUFS SFXJOEFSTPQUJNJ[FEGPSþFYJCMF QBDLBHJOH0VSNBDIJOFSZ JODPSQPSBUFTVOJRVFUFDIOPMPHJFT BOETNBSUEFTJHOTUIBUJNQSPWF RVBMJUZ SFEVDFXBTUF BOE ESBNBUJDBMMZEFDSFBTFEPXOUJNF 5PGVSUIFSFOIBODFQFSGPSNBODF XFUBJMPSBMMPGPVSFRVJQNFOUUP ZPVSFYBDUOFFET5PMFBSONPSF WJTJUXXXDBUCSJEHFDPNPSDBMM VTBU

*OOPWBUJWF IJHIQFSGPSNBODFTMJUUFSSFXJOEFST $BUCSJEHF.BDIJOFSZt/FX3PBE 1BSTJQQBOZ /+64"t5FMtXXXDBUCSJEHFDPN Standard or custom − we build solutionstTMJUUFSSFXJOEFSTtDPOUJOVPVTJOTQFDUJPOXJOEFSTtVOXJOETtQFSGPSBUPSTtDPBUJOHMBNJOBUJOHTZTUFNT

JANUARY / FEBRUARY

2012

FLEXIBLEPACKAGING


13

F LEXI B L E P A C K A GING A SSOCIA TION | UPDATE 29 ®

29. FreshCase Packaging for Fresh Red Meat Curwood, Inc., A Bemis Company 30. Ganador QuadSeal Sack, 10 KG Printpack Inc.

31 31. Global Safety “Readi Mask” Star Packaging Corporation

30 0 32 3

32. Grime Boss Heavy Duty Wipes, 10 CT. American Packaging Corporation

33

33. Grobbel's Gourmet Flat Cut Corned Beef Brisket with QR Code Sealed Air Corporation, Cryovac Food Packaging

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34. Hammermill Premium Multi-Purpose Ream Wrap cei (Coating Excellence International)

36 35

35. Heinz Dip n Squeeze® Curwood, Inc., A Bemis Company and Heinz North America 36. Hershey Kisses Duty-Free Stand-up Pouch Sonoco Flexible Packaging

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The Future Of Flexo

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37. High Barrier Single Serve Tomato Paste American Packaging Corporation 38. Hillshire Farms 2 - 1 LB. Tubs Printpack, Inc. 39. Hubbard Life Happy Hound Dog Food RAVE™ Composite Bag Exopack, LLC 40. Hubbard Life Premium Adult Dog Food RAVE™ Composite Bag Exopack, LLC 41. Iams Sporting 29/18 Dog Food RAVE™ Composite Bag Exopack, LLC 42. Icelandic Grouper Fillets Flex-Pack 43. Karma Wellness Water Hammer Packaging 44. Kraft-Nabisco Brands Triscuit Crackers Bag in Box Next Generation Film Berry Plastics Corporation

JANUARY / FEBRUARY

2012

The future of flexo is available today from Anderson & Vreeland. For the past 50 years we have introduced new products and technologies that have continually improved flexo plate quality and efficiency while improving sustainability. Back then it was matrix and rubber. Today it is in-the-round technology and direct laser engraving. Stay tuned for what the future holds.

get social

e erienc rence! Expthe Dif fe sFAX WWW!NDERSON6REELANDCOMsINFO !ND6RECOM

FLEXIBLEPACKAGING


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F LE X I B L E PAC K AG I N G A S S OCIATI ON | UPDATE 46 47 48 45

Slit Roll Protection

49

53 54

It’s like having a security force protecting your roll products 24/7.

55

The widest selection of small roll protection products! Use a double plug to interconnect slit rolls in a stack. Corrugated divider sheets connect the stacks and cleanly separate each roll. Now your valuable rolls are secure day and night.

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Nobody protects your rolls better! 57

56 S e rv ice e xc e ll

e nc e

s in ce 193 1

swww.badgerplug.com

Call us for all your roll protection needs, large or small. 16

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50

51

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45. Krusteaz One Step Muffin Mix Printpack Inc. 46. Land of Sybaris Flex America Inc. 47. Mauna Loa Dry Roasted Macadamias, 5 OZ. American Packaging Corporation 48. Maxwell® DNA/RNA Purification Kit Rollprint Packaging Products, Inc. 49. Method Laundry & Dish Refill Pouch (with Spine) Innovative Packaging Solutions, Inc. 50. Microwaveable “One Size Fits All” Packaging Berry Plastics Corporation 51. Miraj Sachet Flex America Inc. 52. Mother Bag MAP Sealant AEP Industries 53. Nestle Beneful Playful Life WPP Bag, 15.5 LB. Exopack, LLC 54. Nestle ONE Cat Nordenia USA 55. Nestle Purina ONE Beyond Printpack Inc. 56. Orville Redenbacher’s Pop Up Bowl ConAgra Foods, Phoneix Packaging 57. Pedigree Woven Poly Dog Food Bag cei (Coating Excellence International) 58. Philadelphia Cream Cheese Overwrap with Smartseal® Sonoco Flexible Packaging 59. Pine Ridge Farms ClearShield® Shrink Bag Exopack, LLC 60. Pocket Pouch Oliver-Tolas Healthcare Packaging


ǲǳͳǦͺͲͲǦͷ͵ͳǦʹͲͲʹ

60

Battery Powered Appleton RollMover™

52

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F LE X I B L E PAC C K AG I N G A S S OCIATI ON | UPDATE 61

64

66

63

65

Plastic recycling system for processing heavily printed materials

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61. Pocket Shots Stand-Up Pouch in Amcor’s Alcohol Compatible Laminate Amcor Flexibles Europe & Americas 62. Popcorn Indiana Chip' ins All Natural Popcorn Chips Printpack Inc. 63. ProGone Hand Sanitizer Wipes Refill Pouch Star Packaging Corporation 64. Purex Crystals Hammer Packaging 65. Purina Beneful Flex America Inc.

Scan now to watch a stration! video demonstration!

TVEplus Filtration, degassing and homogenisation at its best ®

❯ Enhanced filter performance ❯ Outstanding melt homogenisation ❯ Triple degassing with highest efficiency ❯ Reader available at www.scan.mobi

reduces energy consumption by up to 10% as well as CO2 emissions

66. Quckrete Fast Set Mortar Repair Stand Up Pouch Berry Plastics Corporation 67. Re-Seal It® Flow Wrap – Kroger Sandwich Slims Printpack Inc. 68. Rips 100% Juice Slush Kiwi Strawberry Graphic Packaging International 69. Ritz, 67.5 g Printpack Inc. 70. Sachet Head & Shoulders Limpieza Renovadora, 10 ml Printpack Inc. 71. Schwan’s Fresch Taste-Seal™ Packaging for Freschetta® Simply…Inspired™ Pizza Curwood, Inc., A Bemis Company

We know how.

72. Scotts Miracle-Gro Expand ‘n GRO Quad Seal Pouch Exopack, LLC

EREMA NORTH AMERICA INC. . 23B Old Right Road - Ipswich, MA 01938 Phone 978 356 3771 . [email protected] . www.erema.net

73. Scotts Turf Builder EZ Seed, 40 LB. Peel Plastic Products Ltd. 74. Seeds of Change - No. 2 Pouch TM Seed Packet Ampac

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The Extrusioneers

Rubik‘s Cube ® used by permission of Seven Towns Ltd. www.rubiks.com

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EVOLUTION – The next Generation EVOLUTION – the new generation of blown film technology impressively defines Reifenhäuser Kiefel Extrusion. The fusion of Reifenhäuser and Kiefel Extrusion enabled the use of each‘s key technical advantages to create a modular blown film system, with strengths that are reflected in every detail in the new EVOLUTION series.

75. Sister Schubert's Homemade Rolls Clear Lam Packaging, Inc.

Extruder, blown film die, air ring, collapsing unit, winder and automation systems are the outcome of a combination of all competencies and result in a unique solution: enhanced profitability, sustainable efficiency and an optimal customer solution thanks to the quality and strength of the Reifenhäuser Group.

76. Snack Factory Pretzel Crisps American Packaging Corporation 77. Starbucks® VIA® Ready Brew & Flavored Coffee in SlimFlex® Stickpacks Curwood, Inc., A Bemis Company

Preserving our values. Shaping the future. Reifenhäuser turned

ZZZUHLIHQKDXVHUNLHIHOFRP [email protected]


FLEXIBLEPACKAGING


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F LEXI B L E P A C K A GING A SSOCIA TION | UPDATE 80

78. Steve's Real Food Renwable Materials Zipper Pouch Eagle Flexible Packaging 79. Summer's Eve Hammer Packaging

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®

80. SwabCap Rollprint Packaging Products, Inc. 81. Swanson® Flavor Boost™ Portion-Control Sachet Curwood, Inc., A Bemis Company

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82. Tesco Finest Soups Retort Pouch Ampac

82 81

83. Trails End Caramel Popcorn, 26 Oz. Plastic Packaging Technologies, LLC 84. Vimal Sachet Flex America Inc. 85. Wet Ones Antibacterial Wipes Graphic Packaging International

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86. Zeal for Life Protein Shake Pouch CL&D Graphics, Inc.

86 85

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High Speed Pouch Making Lines Available in 14” 24” 30” and 36” widths

¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾

Stand-Up Three Side Seal Zipper Systems Spouts / Fitments Side Gusseted Static Shield Medical Shaped Pouches

Modern offers pouching lines that are configurable to your products. With Superior quality and service, and over 30 years experience, this makes Modern the right choice for your pouch equipment needs. Let us configure your next pouching line.

Modern ManufacturingServices.LLC 640 East Main Street Palmyra NY 14522 Phone 585-289-4261 Fax 585-289-7909

Proudly Manufactured in the USA

Converter News the END RESULT

AMERICAN PACKAGING CORPORATION TO INSTALL COMEXI ACOM PLATINUM GRAVURE PRESS merican Packaging Corporation has ordered its second Comexi Acom Platinum custom built gravure press to meet the increased demand for capacity and to maintain the highest level of gravure printing quality. As part of its equipment investment and building expansion strategy,, worth $17 million, the company is installing the new press in n the Gravure Printing Division located in Columbus, Wisconsin. sin. Features of the machine include:

A

FRESH FRUIT SLICES GO PORTABLE resh fruit goes portable with Baltimore Innovations’ launch of the Fresh-R-Pax FruitPop pouch. Fruit Pop pouches are made with food-safe absorbent technology, which allows processors to pack ripe and sweet tasting fruit. The new packs are easy to open, tamper evident and are ideal for packing slices of fresh-cut pineapple and melon. Most importantly, it offers extended shelf life relative to other alternatives in the market.

F

• 53.1 inches wide • 10 in-line stations • 1,476 ft/sec FP Comexi North America (413) 789-3800; www.comexigroup.com

CONTRACT CONVERTING TO DISTRIBUTE VALÉRON STRENGTH FILMS

Easy-to-open clear pouch keeps fruit slices, like watermelon, fresh.

reenville-based Contract Converting has been appointed as a distributor for Valéron Strength Films and will now stock master inventories. Valéron films, which feature extreme tear-resistance, and are equal strength wet or dry, are sold to narrow web printers and converters. FP

“Customers have been asking us to develop a way of packing fresh cut fruit into singleserve portions, with extended shelf life. At the same time they’ve asked us to keep the solution economically attractive. We’re now happy that it ticks all three boxes,” says Matthew Valentine, managing director, Baltimore Innovations. FP

Valéron Strength Films (713) 462-6111; www.valeron.com/en

Baltimore Innovations 44 (0) 1628-531-900; www.baltimoreinnovations.co.uk

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Contract Converting, LLC (800) 734-0990; www.contractconverting.com

THE PANTONE INSTITUTE ANNOUNCES THE 2012 COLOR OF THE YEAR he 2011 color of the year, PANTONE 18-2120 Honeysuckle, encouraged us to face everyday troubles with verve and vigor. Tangerine Tango, the 2012 color of the year, a spirited reddish orange, continues to provide the energy boost we need to recharge and move forward. FP

T

Pantone LLC (201) 935-5500; www.pantone.com

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Taking Barrier Films to the Generation

Alpine's X-Die Barrier Film Line

David A. Frecka, CEO

“When we decided to step up to barrier films, our choice was obvious: The Alpine X-Die line”

Superior Film Technology - Most Flexibility - Best Service and Support

Cover Feature: Executive Outlook 2012

More steady growth is expected to continue for the flexible packaging industry for 2012. By Erin J. Wolford, Editor-in-Chief t seems that the temperature of the Æexible packaging industry is warm, and continuing to be warm. But our industry is not without its concerns and challenges. Our respondents explain what they’re seeing from their customers and the industry overall.

I

FLEXIBLE PACKAGING: The economy

has been at the forefront of business decisions. There are talks of a continued growth for Æexible packaging, but how do you see the economy doing this year? What hat does that mean for yyour company p y and/ or the in industry as a w whole?

24

STANSBURY: We expect that the converting industry will continue to strengthen in 2012 following some solid gains last year. Some of the areas that have the strongest manufacturing and converting industries show lower unemployment rates, for example, than their states as a whole. So in Wisconsin, in the Green Bay area where converting is robust, the unemployment rate has been running almost one-half percent below the state rate of 7.3 percent.

other industries, we have seen real strong growth in Æexible packaging, as well as continued stagnation in others. Overall, slow economic growth has not been an issue for the Æexible packaging industry, as consumers continue to focus their spending on necessities rather than wants. With a reasonably healthy Æexible packaging industry, we should continue to see investments in equipment through 2012. TREMPER: While there has been a

MCDONALD: From a capital equipment ent

supplier perspective, as we also serve

general improvement in the performance of U.S. based companies in the forth quarter of 2011 compared to

SUSAN STANSBURY

RICHARD I. MCDONALD

JOE TREMPER

Executive Director and Founder Converting Influence LLC and Converters Expo

President and Founder PPC Technologies & Solutions LLC (PPCTS)

Vice President of Sales Polymount US LLC

years with the company/in the industry: 6 years

years with the company/in the industry: 8 years/ 30 years

years with the company/in the industry: 1.5 years

(920) 265-6407 www.ConvertingInfluence.com and www.ConvertersExpo.com

(262) 695-7536 www.ppcts.com

(678) 489-2194 www.polymount-int.nl

FLEXIBLEPACKAGING



the Årst 3 quarters of 2011, it is critical to recognize that we function in an environment impacted on a daily basis by international events and markets. Our industry competes against Chinese imports and Central and South American competitors with signiÅcantly lower overhead and labor rates than we have here in the U.S. While I anticipate a modest improvement in the performance of the U.S. economy in 2012, given the fragility of the European Union with regard to stability caused by banking and debt issues, it would not take much to draw the U.S. back into a minimal to negative economic performance in 2012. Any proÅt or performance enhancing products providing a strategic competitive advantage should be reviewed and adopted in an effort to increase proÅtability and performance.

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FP: What do you think will be the biggest asset in this industry for 2012? TREMPER: The North American converters’ capacity to innovate, adapt and quickly deliver is by far our greatest asset. Quick turnaround, just in time deliveries continue to dominate the majority of the converters that I interact with regularly. Over the years, increased print quality expectations, cheaper prices and faster deliveries have dominated our industry. While it has not been easy or painless, we as an industry have routinely met these expectations. STANSBURY: Getting back to more

capital investment could be a great asset to an industry that has to compete nationally and globally.

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FP: What do you think will be the

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Printing: Cover Feature: Topic Executive Outlook 2012

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market share in markets where growth continues to be Æat-to-slow.

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TREMPER: Maintaining our leadership position in the Western market will be an ever increasing challenge this year and for the foreseeable future. The trend of the Mexican Maquiladora with U.S. based management ofÅces and south-of-the border manufacturing made popular in the 1990’s has been replaced with U.S. converters partnering with Caribbean, Central and South American converters. An enormous amount of capital equipment investment has taken place in these markets over the past years with sales of capital equipment exceeding 24 placements over the past 18 months. These are not low-end, second-tier supplied equipment, but the leaders of the industry supplying state-ofthe-art equipment to well trained and well organized competitors with signiÅcantly lower overhead and labor expenses. By selling into the U.S. and Canada, or to former customers of Canadian and American converters, these companies are able to obtain market share, increase free capital and reinvest in more equipment at accelerated rates.

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MCDONALD: The biggest challenge will be to Ånd cost savings in design, equipment and manufacturing, to offset increased costs in raw materials.

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biggest concern in 2012?

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STANSBURY: One of the major concerns is the ability to compete with imports. The efÅciency of converters has kept many out front, but staying ahead is a real challenge. However, sometimes we forget our exports are sought after too. Also, certain products that are commodities or not high-value items tend to be produced and sold regionally.

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TREMPER: Every converter needs

to carefully consider their position

within the market. Having equipment that is paid for and off the books is a comforting feeling and Ånancially prudent in many ways in this turbulent economy. Conversely, losing production capacity or market share to competitors willing to invest in equipment able to run anywhere from 50-100 percent faster at lower energy rates with dramatically improved set-up times needs to be evaluated against internal capital preservations trends with regard to market share and proÅtability. Any products or improvements able to address any or all of these issues should be carefully explored. MCDONALD: The biggest concern will

continue to be the economy, as well as erosion of consumer’s disposal income, as necessities, fuel, food and health care cost continue to increase. FP: What was the biggest surprise or

the most unexpected affect on business in 2011? Do you see that happening in 2012? MCDONALD: The number of new

printing, converting and peripheral equipment purchases, as well as new company start-ups and existing company expansions were surprising and a testament to the health of the Æexible packaging industry. Current activities and outlook point to this trend continuing in 2012. STANSBURY: One nice surprise was the amount of manufacturing "trials" that occurred last year. Rather than just pulling back, reducing inventories, many converters looked forward and fostered new business developments. I do expect this proactive effort to continue through 2012. Aggressive sales efforts will be even more so, as companies look once again to beef up its forces. FP

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26

Web Exclusive


F le CP TA F seearn To P C or le um us mor at: e DR velan • M UP d a A • • A rch Ma pril 18th y 3 18t –2 rd– h & 1st . 16 th 19th .

The difference between F&K and other presses is the amount of waste we don’t generate during set-ups. We offer about 45 feet of run-out per set-up — vs — What did you say you’re wasting now? Establishing press settings & registration on a conventional flexo press is done while running. This wastes substrate, ink, energy and, just as importantly, time. Given that each and every job change requires a set-up, multiply that waste by how many changes you make in a day, in a week, in a year and the losses are staggering. F&K flexo presses cut that waste. In fact with our smart GPS™ system of setting register and impression settings before the cylinders are even put on the press, waste can be cut by 90% or more. Our presses are also designed for modern plants where space is at a premium and efficiency is a primary concern. For example, our face-to-face design option enables both the unwind & rewind to be accessed and monitored from one central position. The highly efficient web path also minimizes the height requirement.

Exceptional performance and features for a remarkably reasonable price. Every aspect of an F&K press is state-of-the-art, except the price. We’ve addressed operator and maintenance accessibility, operate at high speeds and work with a wide range of substrates to give you more flexibility and maximimum potential. It’s premium F&K performance and quality at a highly competitive price. Talk F&K with your Bobst representative and learn more about staying competitive by reducing waste, maximizing run-time and using technology to stay ahead.

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Special Report: Industry Updates

FLEXIBLE PACKAGING GROWING Demand for converted flexible packaging is projected to increase. emand for converted flexible packaging is projected to increase 3.8 percent annually to $18.2 billion in 2015, according to a recent study conducted by The Freedonia Group. The demand for flexible packaging is expected to continually grow. Gains will be similar to the pace of the 2005-2010 period based on the now more well-established presence of pouches in a number of food and nonfood markets, coupled with overall deceleration in raw material price growth. Volume increases, however, will accelerate from the previous fiveyear performance as a result of real growth in consumer nondurables as the U.S. economy rebounds from the 2007-2009 recession. In addition, gains will be supported by cost, performance and source reduction advantages over most rigid packaging formats. Converted flexible packaging’s source reduction capabilities will be increasingly advantageous in light of initiatives by major retailers and packaged goods firms to evaluate their packaging in terms of eco-friendliness and cost reduction.

D

Bags and Pouches Outlook Pouches will experience aboveaverage advances, with demand expected to increase 4.6 percent yearly to $8 billion in 2015. Growth will be driven by continued conversions to stand-up pouches and healthy gains for flat pouches in a number of markets, along with a smaller environmental footprint due to light weight and reduced material use, which also holds down shipping costs. Additionally, the aging of rigid packaging equipment will create openings for replacements by pouch packaging equipment over the coming decade.

28

FLEXIBLEPACKAGING

Gains for bags will be moderated by the maturity of many applications along with competition from pouches and rigid packaging. Still, advances will represent an improvement from the 2005-2010 performance based on the expected recovery in the U.S. economy. Plastic bag demand will outpace that of paper bags due to cost and performance advantages, along with widespread usage in baked

Esther Palevsky The Freedonia Group

Flexible Packaging in Food Applications Demand for converted flexible packaging in food applications is projected to climb 4 percent per year to $12.9 billion in 2015. Gains will slightly outpace the nonfood average, though advances will decelerate from the 2000-2010 performance due to growing saturation in some markets and more moderate material price increases.

FOOD PACKAGING MARKETS FOR CONVERTED FLEXIBLE PACKAGING, 2010 (10.6 billion) Frozen Food (8%) Dairy (8%) Candy & Confections (9%)

Beverages (4%)

Produce (10%)

Other (12%)

Grain Mill (11%)

Meat Products (15%)

Snack Food (11%)

Baked Goods (13%)

Source: The Freedonia Group, Inc.

goods, produce, meat, frozen food and grain mill product applications. However, growing efforts by packaged goods firms to demonstrate their commitment to sustainability will lead to some degree of renewed interest in paper, which possesses such qualities as renewability, recyclability and compostability. While overall gains for other converted flexible packaging (primarily wrap products) will lag the market average, aboveaverage prospects are anticipated for pharmaceutical strip packs and specialized film packaging with meat products.


Nonetheless, advances will be driven by rising demand for convenience-oriented and other further processed food items, which often use more costly higher barrier packaging materials for extended shelf life. Demand will also benefit from demographic trends such as increased numbers of single-person and empty nest households and households where all adults work. These trends will boost demand for food in smaller package sizes and more convenient foods designed to reduce food preparation time. Trends toward healthier eating and increased “on-the-run” eating will


spur food manufacturers to expand their offerings of products, especially snacks, baked goods and beverages, in single-serving packages. Such products require more packaging than standard packages of similar items. Meat and related products, baked goods, snack food, grain mill products and produce were the largest food markets for converted flexible packaging in 2010, accounting for a combined 60 percent of food packaging demand. Through 2015, the fastest advances are anticipated in beverage, meat and related products, and snack food applications. Advances in beverage uses will be fueled by expanding applications

and greater competitiveness with rigid containers due to improved dispensing and reclosing features. In meat and related products applications, prospects will benefit from growing demand for convenience-type products that require value-added packaging materials (e.g., pouches and bags employing barrier films) for longer shelf life and protection from puncturing during shipping and handling. Opportunities in the snack food market will be driven by heightened demand for single-portion items and the popularity of snack foods that are positioned as healthier alternatives to traditional salted snacks.

About the Author Esther Palevsky, Industry Analyst, has worked at The Freedonia Group for 20 years. Read more about meeting demands for growth at www.flexpackmag.com. For the complete study, go to www.freedoniagroup.com.

Nonfood Applications Demand for converted flexible packaging in nonfood applications is projected to increase 3.2 percent per year to $5.3 billion in 2015. Advances will be led by above-average gains in the pharmaceutical and medical product markets based on heightened barrier requirements, cost and convenience advantages, and adaptability to growing unit-of-use requirements. Gains will also be aided by a rebound in the chemical market based on a recovery in the broader economy following the 20072009 recession. While other markets, such as paper and textile products, agricultural and horticultural products, and rack and counter products will post slower gains, opportunities will arise from converted flexible packaging’s cost, performance and source reduction advantages. FP The Freedonia Group, Inc. (440) 684-9600; www.freedoniagroup.com

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FLEXIBLEPACKAGING


29

Printing: Digital

MEETING NEW MARKET DEMANDS WITH DIGITAL LABEL PRODUCTION Robinson Tape and Label Inc. of Branford, Conn., tackles short-runs and specialty labels with the installation of a digital label system. he global label industry is poised for change. While the dominant print technology is still Æexography, digital systems continue to gain ground as shrinking run lengths and lead times, and the increased use of specialty and private labels, coincide with advances in digital printing equipment, software and substrates. One label printer who successfully took the digital leap is Robinson Tape and Label Inc., a $5 million company. The award-winning label manufacturer, packaging and shipping supply distributor installed Allen Datagraph Systems, Inc.’s iTech Axxis Digital Label System – the iTech Axxis Digital Label Printer and iTech Axxis Digital Label Finisher – in September 2011. The

T

system sits at the center of Labelwirks, the company’s new digital label manufacturing department, part of the company’s 15,000 square-foot manufacturing facility with several Mark Andy Æexo presses. Robinson’s equipment and technology allows them to create and manufacture labels in any size, shape, material or color. Most of its 20 employees are proud “lifers,” including Edward Pepe, who joined Robinson Tape and Label six months after it opened in 1970.

Digital Printing Beckons While Pepe is cautious that new technology Åts customer requirements, he pays careful attention to what is happening in the market. Recently Pepe saw the need for digital printing. “The marketplace is changing,” acknowledges Pepe. “Delivery times are shorter and more customers want specialty labels.” Pepe considered several digital systems. “My philosophy is ‘let’s forget

dollars and cents and see what it means to our company and customer base.’ Then we make our decision. The iTech Axxis Digital Label System did everything I asked of it and, most important, took care of my clients’ needs. We are so skilled at doing short run work, I could have continued doing it without a digital label system had I not found a good one.”

On-Demand Label Printing and Finishing The tabletop digital label printer consists of a high-resolution roll-fed CMYK Epson inkjet print engine featuring variable-droplet technology, and can output variable data. It prints on a variety of substrates in widths from 4 to 8.5 inches with an outside roll diameter up to 11 inches. The iTech Axxis Digital Label Finisher laminates, digitally die cuts in any shape using knife technology labels in any shape from any Adobe Illustrator vector Åle, strips, slits and rewinds to Ånished rolls. “We can manufacture small runs of specialty labels rather than making a rotary die and plates and going to press,” says Pepe. For one customer, a new label design required very small cut circles so wires could Åt through. “We asked to see what the notch should look like,” says Pepe. “The next day I delivered samples – the customer was thrilled. We tested the notch without spending money on tooling.” Robinson Tape and Label installed a tabletop digital label system, which prints on a variety of substrates in widths from 4 to 8.5 inches with an outside roll diameter up to 11 inches.

30

FLEXIBLEPACKAGING



Printing: Digital The large job ran on a Æexo press. “This new system let us immediately deliver a prototype, so when the customer did buy the Ånal tooling, we knew it would work,” says Pepe.

Flexibility is Key The system’s Æexibility and color control are also critical. The system

isn’t heat-based, so it can run nearly any substrate – polypropylenes, vinyls and polyesters – without melting. “The Wasatch SoftRIP lets us tweak the color,” says Pepe. “We ran some work for people who had digital labels printed elsewhere. The background was one color, but when we ran it, ours looked different – ours delivered what the designer intended. We can make adjustments in the RIP, print one label, and look at the result.” The new system helps Robinson Ånd the best solution for its customers. “We can run 10 to 5,000 pieces; anything beyond that we put on a larger press,” says Pepe. “But sometimes we’ll print a long run and the customer needs 500 or 1,000 more. “The system includes software – the Wasatch SoftRIP – that lets us make adjustments and tweak the color,” says Pepe.

Detectors

The quality is as good as Æexography, and we can easily cut the labels. The Ånished rolls can be delivered to the label applicator for manufacturing, ready to go.” One of Robinson’s Årst jobs demonstrates the signiÅcance of the new digital system. “We had to create 4x4 pieces with many 90 degree angles – like puzzle pieces – with very sharp edges,” recalls Pepe. “They were applied to a toy. The labels had heavy coverage of blue and reverses. A die would have cost quite a lot, and to strip it was going to be a nightmare. The customer needed it quickly. The new digital system made it affordable to produce it. The customer was ecstatic.” Pepe adds, “This happened right after we installed the system. I knew then that the iTech Axxis was going to be a great asset for us. We’ve only had it a few months, but it’s been a lifesaver many times already.” FP

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FLEXIBLEPACKAGING

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Technology: Roll Protection

THE ART OF ROLL PROTECTION The right roll packaging can keep you from losing time and money…maybe even customer loyalty. By Tom Duffy, Contributing writer oll goods have changed a lot over the years. New materials are brought to the market every day. Converting machinery, driven by economy of scale, now runs larger and larger rolls. Consequently, more expensive materials and larger rolls are now the norm. Trends in roll protection have changed accordingly. Stronger components have evolved to keep pace with heavier rolls. Yet, one basic tenet remains unchanged. Whether the rolls are large or small, lightweight or heavy, any roll product can quickly become worthless if the core or material is damaged.

R

34

FLEXIBLEPACKAGING

Worthless Rolls Without protection, roll products can be damaged several ways. Wound Ålm creates signiÅcant tensions around the core. This can result in a progressive deformation of the core even when the roll simply sits in storage. The weight of larger rolls can also crush or deform a core. Most roll damage occurs during transit. A bouncing ride can put excessive stress on cores and core plugs. Poor handling by forklift operators can result in physical damage to the roll and certainly the core. Rolls shipped on their sides can arrive with Æat spots creating an out-of-round roll and often damaged product.


Not protecting rolls properly can result in damaged, out-of-round rolls, shown here.

Out-of-round rolls cannot run at optimum speeds without violently shaking the unwind. Rolls with crushed or deformed cores often cannot accept shafts for further processing. Once core damage occurs, one of the few solutions is to reshape the core. There are a variety of vendors that can help once the damage is done. The key is to prevent the damage in the Årst place.


Suspend vs. Plug Rolls of all sizes can be suspended end-to-end through a variety of protection solutions. When suspended, the weight of the roll is kept from deforming the roll or compressing the wound material. It also sits safely away from contaminations that can damage the material. Today, small-to-medium rolls are commonly suspended with plastic pad plugs. Medium-to-large rolls are often better suspended with sleeve plugs Åt through wooden end boards. The proper conÅguration and strength of these components are typically dictated by roll size and weight. Heavy-duty systems for packaging single and multiple rolls can save labor time, shipping cost, and ultimately eliminate damage. End board systems can be stacked using special h-channels that interlock the boards. Smaller slit rolls can also be packaged in bulk for proper protection. Double and single core plugs interlock rolls in a stack. Divider sheets between each layer help interlock the stacks. Stretch wrapping or box covers easily complete this package for shipment. This product packaging is also suitable for robotic assembly. Here again, the right roll protection product can save labor, time and material. Core plugs come in a variety of shapes and sizes in metal, plastic and wood. The challenge for any converter is identifying the right make and model for their application. While core plugs can cost just pennies a piece, the wrong plug can quickly cost the producer in damaged product, lost time, and money wasted on the wrong plug in the Årst place.

Recycling Packaging Components Many companies are recycling packaging components. Badger Plug Company initiated a green program in 1985 to recycle quality used packaging components. An ever growing number of companies are realizing the beneÅts of recycling packaging components. The success of this program relies greatly upon adequate inspection to eliminate any damaged components. Once inspected and/or refurbished, recycled JANUARY / FEBRUARY 2012

WHAT IF THERE WERE NO MORE INNOVATORS? Since 1971 we have challenged our industry standard. We are Harper. The people that introduced the Ceramic Anilox Roll, the 60o Hex, and the SHARPER SystemTM. We think things like fidelity, reproduction quality and consistency, matter. We may not be trendy, but we’ll be here tomorrow just like our Anilox Rolls and other products. Which makes them worth every penny. You dig? Find out what’s new today at www.harperimage.com

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components can be resold at signiÅcantly less cost than new product. Along similar lines, many molded plastic plugs are made at a reduced cost from recycled plastic. Plugs made from virgin plastic are used for speciÅc applications. Not surprising, increasing oil prices drive up plastic raw materials costs, making regrind products even more popular.

Quality Matters Within the roll protection industry, it is surprising just how little, if any, quality control procedures are used. Some manufactures discharge mass-produced products into bins that simply get closed and shipped out the door without inspection, without lot or machine/ operator identiÅcation – essentially without quality assurance measures of any kind. While some may consider core plugs a commodity, various quality parameters should be monitored and managed during manufacturing as with any other product. This way, if product issues arise, they can be tracked back to the source/cause and

corrective action taken. Quality issues can result in components that Åt too loose or too tight, that warp, crack or bust apart under pressure, or simply fail to hold, suspend and protect the roll as intended. Ask your supplier about the QC procedures and strength testing performed at their operation. A supplier with a clear and exact QC process is better equipped to provide the best recommendation for the ideal roll protection product. There is a basic rule of thumb: The more valuable the roll, the more important roll protection becomes. The price of the roll however, does not necessarily dictate the cost of the roll protection solution. To get the right roll protection for the right application, don’t guess. Talk to an experienced and trusted provider who can offer a range of protection solutions. FP About the Author Tom Duffy is the national sales manager for Badger Plug Company. Badger Plug Company (920) 757-7300; www.badgerplug.com

FLEXIBLEPACKAGING


35

Labeling: Narrow Web

PROCESS IMPROVEMENT FOR THE NARROW WEB PRINTER By Joe Prunier, Contributing writer hanges in Æexographic printing are happening faster than ever. Press speeds are getting faster and faster, and new plate and sleeve technologies facilitate vastly improved print quality. Additionally, the market is increasingly demanding shorter print runs to reduce working capital and allow for more rapid changes in label and packaging graphics, as well as short-term promotions. One simple way to maximize quality and efÅciency is to evaluate the plate mounting tapes used in the printing process, and to ensure that the right tapes are being used for the application. Two key criteria are essential for evaluating plate mounting tapes: adhesives and foams.

C

Plate Mounting Tape Adhesives Without a doubt, one of the most important components of plate mounting tapes for narrow web is the adhesive. The efÅciency and process repeatability of mounting and demounting Æexographic printing plates can make the difference between being proÅtable by prolonging the useful life of plates, or ruining plates and having to buy new ones. The adhesive can be the distinguishing factor between having to clean adhesive and foam residue off every cylinder when the job is stripped, or having the tape remove cleanly with little to no required cleaning. The adhesive requirements are simple: bond to the sleeves/cylinders and plates as securely as possible during printing to completely eliminate any possibility of plate edge lifting or bubbling; and when the job is done, remove as easily as a siliconized liner. This ideal, however, has been difÅcult for many narrow-web printers to realize. On a daily basis, most narrow-web printers contend with printing plate edge lifting because of the use of thicker plates on narrow diameter cylinders, or damaged printing plates because the

36

FLEXIBLEPACKAGING

Without a doubt, one of the most important components of plate mounting tapes for narrow web is the adhesive.

adhesion to the plate is so high they either stretch or tear during demounting. To overcome edge lifting, printers have used primers, magic markers, edge sealers and tapes. Additionally, many printers have used adhesion blockers (such as talc, chalk, soap or shellac) to make removal easy enough so as not to destroy the plates. All of these techniques, however, make it extremely difÅcult to create a standard operating procedure (SOP) that is efÅcient and repeatable. When process replication and repeatability is unachievable, process efÅciency is impossible. To achieve repeatability and efÅciency, the printer must choose a proper plate mounting tape speciÅcally engineered with today’s printing technologies and processes in mind. When selecting a plate mounting tape, be sure to select one that has a plateside adhesive that is made for the plate material and thickness being used. If an incorrect tape is selected, prevalent edge lifting can occur with thicker plates, or torn or stretched plates with thin plates. Additionally, be sure to choose an adhesive that is designed to bond to the cylinder or sleeves material being used. Using the wrong “open-side” adhesive can mean either bubbling or labor-intensive clean up.

Plate Mounting Tape Foams While tape manufacturers are able to help narrow-web printers maximize


their process efÅciencies with adhesives speciÅcally engineered for the narrow web plate mounting and demounting processes, equally important is foam backing of the tapes. High print quality is directly associated with the quality of the foam used in plate mounting tapes, which serve as plate cushioning or support mediums. Industry suppliers strive to engineer the most technologically advanced press, plate and ink formulations to promote the highest print quality from today’s plate technology. Using the wrong foam hardness can, however, have a disastrous effect on print quality; as an example, using a soft foam to print a solid area will not allow for sufÅcient ink density transfer, and pin holing will occur. Conversely, using a hard foam to print a screen or process area will lead to a number of print defects such as dot gain, slurring, or haloing to name a few. A thorough understanding of foam hardness levels and how they affect print quality is essential for producing highquality products every time. In trying to ensure the proper use of plate mounting tapes, the most important factor is good communication with your plate mounting tape manufacturer. FP About the Author Joe Prunier is the market manager, print and web processing at tesa tape, inc. tesa tape, inc. (800) 426-2181; www.tesa.com


We’ve got great attitude.

And over twenty-million cores in stock! Great because we offer almost every conceivable type. And custom designs if you need them. All deliver outstanding performance! And since each core we send you carries our reputation, your satisfaction means everything to the team at Double H Plastics. Call it great attitude or pride; if you need it, we’ll provide it. • Virgin or recycled polyethylene and polystyrene • Close tolerances • Lowest minimum orders • 24-hour shipment on standard sizes • Custom designs • Made in U.S.A., preferred worldwide!

For specifications, core samples and pricing, contact H. David Harp,

Double H Plastics, Inc., Warminster, PA Phone: (800) 523-3932 email: [email protected] Web site: www.DoubleHPlastics.com

Roundtable: Special Advertising Section

ROUNDTABLE ON EXTRUSION EQUIPMENT Steve DeSpain

Nick Nigro

David Nunes

Executive Vice President Reifenhauser Inc.

Sales Product Manager – Extrusion North America Windmoeller & Hoelscher Corp. 4 years with the company/ 35 years in the industry

President Alpine American Inc.

7 years with the company/ 30 years in the industry (978)412-9700 www.reifenhauser.com

25 years with the company/ 28 years in the industry (508) 655-1123 www.halpine.com

(401) 333-2770 www.whcorp.com

By Erin J. Wolford, Editor-in-chief

Q:

What new equipment features or technologies are being introduced to this sector?

systems. The good news is this technology may be retroÅtted on existing equipment provided the speciÅc line has enough extruder pump and winding speed to keep p up p with the increased coolingg rates.

replacing conventional blown products. With our patented Opticool high output air ring, users can also accomplish higher output performance with conventional blown Ålm technology.

DeSpain: Lines with higher throughputs

Q:

With so many options in the extrusion equipment segment, in your opinion, what is the most versatile style/material currently on the market?

and more Æexibility are what is in demand these days. Lines with improved energy consumption are becoming more commonplace as well. The ability to automate and streamline the manufacturing process from order repeatability to faster setups to minimize scrap and downtime are the no longer options for processors. Basically, anything that helps to make things more efÅcient is where we are headed.

Nunes: Blown Ålm lines can be divided

Nunes: Blown Ålm extrusion equipment

manufacturers have focused on each phase of the extrusion process; extruders, dies, cooling systems, controls and web handling, to continuously improve and optimize each to produce a highly efÅcient system. Although improvements in a mature process tend to be incremental, there have been signiÅcant gains in the newest cooling systems. We are seeing impressive gains in output while improving bubble stability, reducing gauge variation while reducing trim scrap. The quantity of throughput increase is dependant upon application, process and materials, however virtually all blown Ålm applications beneÅt from the new cooling 38

FLEXIBLEPACKAGING

What's important to Reifenhauser's Steve DeSpain? "The ability to produce more sophisticated films with higher outputs and better gauge control consistently from shift to shift more economically than ever before."

Nigro: While not new to W&H or the

industry, water quench lines have become quite interesting for certain market segments. W&H’s Aquarex technology is being expanded for product development on other traditional blown structures. This may allow an advantage for better physicals and even higher output,


into two basic categories, barrier Ålm (5-layers or more) and non-barrier Ålm (3-layers or less), for the sake of this conversation let us disregard the countless other possible classiÅcations. At the recent K Show in Dusseldorf Germany, Hosokawa Alpine introduced a third alternative with our “5 is the new 3” exhibition. We made the case that producing traditional three layer Ålms with Åve layer X-Die extrusion technology can improve Ålm performance, reduce resin costs, and most importantly increase proÅtability. Taking advantage of the many grades of Ålm resin that may be used to enhance physical and optical properties, and with options to utilize lower cost resins and substitutes without compromising Ålm performance are a few ways to use that advantage. JANUARY / FEBRUARY 2012

Roundtable: Special Advertising Section

9 layer projects, from a percentage of the market place they still lag behind 3 layer and non barrier 5 layer lines so I would say PE whether it be LD, LLD, HD or m-LLD PE is still the most versatile material on them market today. Nigro: There isn’t just one magic resin.

The trick is in the recipe from various materials and blends. In the U.S., LLDPE and m-LLDPE OleÅns are the predominant base resins. However, there are so many different applications which require other OleÅns and/or engineered resins for performance, which need a focused effort by the producers. Sealant layers for instance can utilize EVA, POP, Ionomers, m-LLDPE, or other materials. Then for other physical properties such as strength, clarity, extensibility, or barrier, the processor must select other compatible resins or blends, all the while making sure that the entire structure is processable.

Q:

What problems have extrusion equipment solved in recent years?

DeSpain: The ability to produce more sophisticated Ålms with higher outputs Dave Nunes explains, "Hosokawa Alpine has addressed machine direction orientation (MDO) of blown film. MDO causes film to “neck-in” and results in an excess of film trim due to the thicker edges g and limited finished roll diameters."

and better gauge control consistently from shift to shift more economically than ever before is probably one of the problems that have been solved best in most recent years. Nigro: Continued improvement with reduced die residence and changeover time is paramount for Ålm producers. With competition for better performing Ålms and the challenges of productivity and proÅtability, processors need extreme capabilities in some cases. Also in line with the Æexibility needs: Internal Bubble Cooling, Ultrasonic Bubble Control, and Automatic Gauge Control in conjunction with web handling must work in concert to assure superior Ånished roll conformity and quality. This ultimate control not only guarantees low scrap totals but allows post processing (printing, laminating, Ålling) at the very highest line speeds. Nunes: Extrusion equipment suppliers like

Alpine have solved countless problems in recent years, including reducing gauge variation; increasing cooling and extrusion rates; running more resin and products types on the same extruder and die; faster purging and job-changes with less scrap; ability to run with minimum or no trim. One speciÅc recent problem that Hosokawa Alpine has addressed is in machine direction orientation (MDO) of blown Ålm. MDO causes Ålm to “neckin” and results in an excess of Ålm trim due to the thicker edges and limited Ånished roll diameters. Another area that Ålm producers constantly demand improvement is to reduce the time and scrap of job changes. As process rates increase, manufacturers Åll jobs faster and need to change more often.

Q:

What’s missing from this sector? What would you like to see improve?

Nigro: With an industry emphasis on high

quality Ålms and the modern equipment to 40

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PHOTO COURTESY OF: MESSE DÜSSELDORF

DeSpain: As much as we all like the 7 and

W&H's Nick Nigro tells FP, "Continued improvement with reduced die residence and changeover time is paramount for film producers."

produce these Ålms, the need for operator training is extremely important for today’s processors. Some companies expect their operators to deal with a myriad of issues, including mechanical, electrical, operational, and process. In some cases, new operators are hired without any extrusion background whatsoever. The extrusion lines manufactured today with all their technologies and Æexibilities can be very complex. When you also consider the thousands of raw materials and additives available for performance and differentiation, it can challenge even the most experienced worker. Good training is a necessity for operators to understand the functions of the machines in order to troubleshoot the process which could save many thousands of dollars per year in the form of scrap and downtime. DeSpain: More standardization in the

industry whether it is on the equipment side, such as the SAE in the automotive industry so OEM’s and ancillary equipment, can work together better or as an industry as a whole from the processors, machinery builders and chemical companies to better address the environmental issues our industry faces today. We have too many splinter groups and not one voice for our industry to represent us as a whole. FP JANUARY / FEBRUARY 2012

Converters Expo 2012

EXHIBITORS As this issue went to press

Section A Green Bay Packaging GL&V-Cameron Machine NEW Plastics Contract Converting Jemmco Georgia-Pacific Nonwovens Sierra Coating Nichols Paper Converting NITTA Corp. Filmquest International Knife & Saw Quad Plus Vacuum, Pump & Compressor American Custom Converting Fredman Bag Maxcess International 42

FLEXIBLEPACKAGING


KAPP-CHEMIE INDA Nonwovens Assoc. DeLorey Solutions LLC Converting Quarterly Withim Sales Corporation IPS Testing Valley Grinding & Mfg. Wilhelm Law Capital Adhesives Webex Inc. Straight Shot Express Double R Group Baum Machine Inc. WEKO N. America American Roller/ Plasma Coatings Oasis Alignment JANUARY / FEBRUARY 2012

EXHIBITORS (cont.) Section B Coating Excellence Press Color Inks Retroflex Equipment Schober USA RGL Specialty Services Top Brass Wipes Conv. Precision Paper Converters Biax Fiberfilm PaperSoft Hermann Ultrasonics Athea Labs & Wipes Sellars Wipers STEP Industries SMI Div of Sohn Little Rapids Corp. & Larsen Converting K&L Services Adhesives Research Cornerstone Business Services Optima Machinery Corp. Aurizon Ultrasonics AccuWeb, Inc Finzer Roller ASPIRO, Inc. Appleton Manufacturing ROL-TEC Smet Construction Tilt-Lock Web Handling Printco PRECO FESTO Corporation Testing Machines

Enercon Davis-Standard, LLC / Black Clawson Double E Company Charter Films, Inc. Pellet America Fox Machining Multi-Conveyor, LLC. Catbridge Machinery Ethan Company Rockwell Automation Siemens Industry, Inc. Tufco Technologies WOW Logistics Dalmec USA Mechatronic - SIKO

Section C LasX Industries Moisttech Channeled Resources Precision AirConvey Papertech Inc. PFFC Online TJWalker + Associates Core Systems Int'l Dimatra Equipment Insight on Manufacturing Specialty Tapes & PTI Flexible Packaging ICE Converting Influence Sustainability Options

43

Supplier News

GOEBEL CELEBRATES 160 YEARS oebel celebrates 160 years in business. The first products the company offered were presses, pumps and weighing machines, and in 1856 Goebel produced the first machine for paper. In 1883, Johann Goebel developed a machine that was the first to allow for the production of a genuinely smooth roll face - a unique technology that Goebel remains the master of today. In 2001, the company made the decision to focus solely on the construction of slitter rewinders for paper manufacturers and converters, the plastic film and metal

G

as wellll as the The ffoilil iindustry, d h packaging k i iindustry. d Th company name also changed to Goebel Schneidund Wickelsyteme GmbH. 2005 saw the takeover of Senntech AG, allowing them to expand their product range to include machines for the manufacture of small and short-length rolls. FP GOEBEL (860) 232-2323; www.goebel-darmstadt.de

FLEXOGRAPHIC CLASS INCREASES PROFICIENCY OF INDUSTRY PROFESSIONALS ducation of its employees is a central value of global anilox roll supplier Harper Corporation of America as they encourage its employees to seek courses that will enhance their capabilities. The Flexographic Concepts course at Central Piedmont Community College (CPCC) has provided a great deal of training for employees at Harper Corporation. The class guides students through the flexographic process, from conception to printing. Students enrolled in the class are given an overview of the industry and instructed how to make and mount plates, set up a press, run two jobs, and clean the area after a project is complete. FP

E

Harper Corporation of America (864) 527-2500; www.harpercorp.com

44

DOW ANNOUNCES NEW TECHNICAL CAPABILITIES FOR FILM APPLICATION DEVELOPMENT CENTER ow Performance Packaging recently announced new technical capabilities for its state-of-the-art Film Application Development Center (FADC), which advances the innovation and development of new packaging applications worldwide. Dow continues to bolster the vast capabilities of the FADC with the recent addition of state-of-the-art equipment, including a 5-layer LabTech coextrusion blown film line. FP

D

The Dow Chemical Co. (281) 966-4239; www.dowplastics.com

BOBST GROUP NORTH AMERICA ANNOUNCES PARTNERSHIP WITH IMH STRATEGY

NEW FACILITY INCREASES EDI’S DIE REWORK CAPABILITIES

T

he Bobst Group’s Business Unit Web Fed has entered into partnership with IMH Strategy for representation of its Fisher & Krecke C.I. flexographic and rotomec coating and laminating and gravure lines for the flexible packaging market in the Midwestern United States. FP

E

Bobst Group North America (973) 226-8000; www.bobstgroup.com

Extrusion Dies Industries, LLC (715) 726-1201; www.extrusiondies.com

FLEXIBLEPACKAGING


xtrusion Dies Industries, LLC (EDI) is relocating its entire flat die remanufacturing operation in Chippewa Falls, Wisc., to a larger facility that will be dedicated solely to die rework, spare parts fabrication, and other aftermarket services, the company recently announced. The move is part of an ongoing lean manufacturing initiative at EDI. FP

DUPONT PACKAGING GRAPHICS INTRODUCES INTERACTIVE PUBLISHING OF ADVANCING FLEXOGRAPHY uPont Packaging Graphics has created an online, highly interactive version of its industry roadmap, titled Advancing Flexography, the Technical Path Forward. This interactive content has been thoroughly revised and includes new details on the benefits of emerging technologies. FP

D

DuPont Packaging Graphics (302) 774-1000; www.dupont.com


All Converting. All The Time.

New Strategies

New Locations

New Prospects

April 18-19, 2012 I-X Center Cleveland, Ohio USA

Try NEW, NOW! Contact us today and let’s start discussing 2012 and beyond. Contact [email protected] or call (201) 881-1632.

Visit CPPEXPO.com >>

Bringing solutions to converters – wherever you are! First stop: CLEVELAND. Boasting one of the highest concentrations of U.S. converting operations from flexible packaging and tag & label, to folding carton and corrugated containers, CPP EXPO-Cleveland offers you a venue that most effectively ensures your goals and ROI will be achieved. Being right in the back yard of some of the key CPGs and major converters makes participation and attendance time-efficient, with little impact on travel budgets.

Register Now! For 1/2 The Fee (Use source code FP1)

Official Publication of CPP EXPO: CPP EXPO is produced and managed by HA BRUNO LLC.

Sponsored by:

Hot Products

Range Provides High-Quality Thermal Transfer Over-Coding on Flexible Packaging Domino’s new V-Series thermal transfer overprinting (TTO) range provides high quality, clearly legible text, barcodes, logos and data matrix codes on flexible packaging. The V-Series is easily integrated into existing lines and is ideal for high volume labeling lines. Its i-Tech intelligent Technology ensures low running costs and increased output, such as Ribbon Drive, which reduces usage by up to 60 percent. Domino North America (847) 244-2501; www.domino-na.com

Innovations in Metallic Silver and Gold Inks Eckart Effect Pigments introduces innovative metallic silver and gold inks for shrinksleeves and laminated pouches that provide chrome to mirror-like effects. The inks give designs that special touch and make them real eye-catchers, guaranteeing the most emotional reactions. As other common standards used to decorate packaging, these technologies provide that clear value to brands, but at reduced costs, something ng that is rare in today’s market. Specifically for the packaging sector of the industry, the technologies, Mirrorgold and Platinstar, expand the possibilities for decoration in flexo o& gravure printing. Eckart Effect Pigments (800) 556-1111; www.eckart.net

Sun Chemical Dispenser Program for the Narrow Web, Tag and Label Market Designed specifically to meet the needs of a narrow web, tag and label printer, the Sun Chemical Dispenser Program, in partnership with GFI Innovations, was created to help manage what has typically resulted in an overabundance of spot color inventories at print shops and to reduce the possibility of using the wrong spot color. The program provides in-house ink dispensing, and gives printers the ability to mix the exact amount of ink that they need, when they need it. As a best case scenario when participating in the dispenser program, a printer has decreased their overall ink spend by up to 35 percent when blending the inks in-house and up to 46 percent if the blended inks were directly purchased. Printers that participate in the program can receive the savings and a GFI dispensing unit along with color repeatability and accuracy, to within .001/lb (.0004/kg), of their colors. Sun Chemical (877) 786-4341; www.sunchemical.com

Color Resolutions International Introduces New Bond-Rite for Lamination Applications Color Resolutions International (CRI) has introduced its new Bond-Rite line of solvent based flexographic and gravure inks for lamination applications. The inks are formulated to provide excellent adhesion and bond strength characteristics in a broad range of colors for a wide variety of lamination films. Bond-Rite inks can be matched to a full range of colors at appropriate strengths and viscosities in order to suit various press and anilox roll configurations. This system can also be used for many reverse print applications. Color Resolutions International (800) 346-8570; www.colorresolutions.com

46

FLEXIBLEPACKAGING


JANUARY / FEBRUARY

2012

READY TO RESHAPE PACKAGING

REGISTER NOW AT NPE.ORG

From performance enhancing additives and colorings to bio-renewable thermoplastics, the advancements in plastics that deliver a competitive advantage can only be found this April at NPE2012, the world’s largest plastics conference, exposition and technology exchange. Join your peers in Orlando to Break the Mold — and reshape the paradigms wrapping packaging’s future. Showcasing innovations from more than 2,000 globally focused exhibitors, NPE features: 2+ million square feet of tomorrow’s solutions, today More large-scale, running machines in action Interaction with 75,000 industry peers from more than 120 countries Access to hundreds of timely educational programs and daily emerging technology demos And much, much more! Don’t wait — connect with the entire lifecycle of plastics this year and uncover the solutions needed to move your company, products and career forward.

ATTEND NPE2012!

Co-located at NPE2012:

The International Plastics Showcase April 1– 5, 2012 | www.npe.org Orange County Convention Center Orlando, Florida USA

Hot Products

Advanced Plastics Recycling System The TVEplus is the most advanced plastics recycling system in the TVE series. It was designed to recycle the more heavily inked and additive laden plastics packaging common today. In the basic Erema recycling system, scrap material is fed into a large vertical cutter/compactor unit that uses friction to compress, size reduce and prewarm the plastic material. The cutter/compactor blends scrap materials while they are in the chamber producing a steady predictable melt. The preheated, densified material is fed directly to the extruder screw. Compression and melting occur gradually, at a precisely controlled temperature, adding minimal heat history to the reclaim. EREMA North America (978) 356-3771; www.EREMA.net

LCR Load Cell/ Roll Assembly Provides Accurate Tension Control The Montalvo Corporation, international specialists in industrial web control systems, offers its LCR load cell/roll assembly, an accurate way to measure web tension and improve productivity. The system can be manufactured to a customer’s exact specifications with a variety of load ranges, mounting options, roll materials, and finishes. Using Montalvo’s new ES load cells, for dead shaft/idler, live shaft, or live roller, the LCR system is sensitive to the slightest changes in tension which makes a customer’s application as productive and profitable as possible. It provides precise, accurate, and consistent tension measurement and is ideal for low start-up inertia. It is available with extra low drag, maintenance-free bearings and can be dynamically balanced for speeds up to 1500 fpm. Montalvo (207) 856-2501; www.montalvo.com

Cores for Converters Now Offered in Recycled Polyethylene Double H Plastics now produces precision, extruded plastic cores in reprocessed as well as virgin high-density polyethylene. Sizes offered handle the full range of requirements, from narrow web to wide web, in lengths to 84 inches. Users can purchase standard lengths or order them pre-cut on Double H Plastic’s precision core cutters. The company also provides cores in custom dimensions of wall thickness, diameter and other specifications. Special packaging is also offered, and the cores can be both re-used and recycled. Being moistureresistant, these cores are dimensionally stable and can be sterilized. And because of their minimal dusting, they’re suitable for clean room applications. For film converters and others, cores can be supplied with the specified surface characteristics. Double H Plastics (800) 523-3932; www.DoubleHPlastics.com

Convenient Roll Handler Kits Badger Plug’s Roll Handler kits are an easy way to assemble a protective package for single and multiple roll shipments. Kits include suspension endboards and interlocking wood supports that stabilize the package end to end. Endboards and supports are configured to each customer’s roll package specifications. The roll handler kits are ideal for difficult shipping conditions and can be made for export compatibility. Badger Plug (920) 757-7300; www.badgerplug.com

48

FLEXIBLEPACKAGING


JANUARY / FEBRUARY

2012

CorporateProfiles ANDERSON & VREELAND, INC.

APPLETON MFG.

ANDERSON & VREELAND OFFERS “THE FUTURE OF FLEXO” The future of Æexo can be seen today with the newest prepress equipment, materials and software offered by Anderson & Vreeland, Inc. at www.AndersonVreeland.com. New plate processing equipment includes EskoArtwork digital plate and Ålm imagers, multi-function water-wash and eco-friendly solvent-wash plate processors, and direct laser engraving systems from Stork Prints. New materials from industry leaders including Flint Group and Toyobo are also available from A&V, along with color management and prooÅng software like HD Flexo from EskoArtwork. A&V continually searches for new technologies to improve Æexo print quality and efÅciency. Examples include direct laser engraving (DLE) and continuous printing on sleeves (ITR). A&V invests in these technologies to make it easier for printers to utilize them. This investment comes in the form of research and development as well as providing the training to simplify adopting the new technologies. Without the best training and support, companies are only tapping the basics of new feature-rich equipment and software. Anderson & Vreeland’s Training & Technology Group was established in 2005 to maximize the effectiveness of your personnel, equipment, software and materials. Our Training & Technology Group, combined with A&V’s 50 years of Æexo experience, provides smoother and easier integration of technical advancements affecting Æexo. The best training and support, the most experience, plus state-of-the-art equipment and materials, make for an unbeatable combination that you will only Ånd at Anderson & Vreeland. The future of Æexo can be seen today at Anderson & Vreeland. For further information call toll-free 866.282.7697, fax 800.223.6869 or visit www.AndersonVreeland.com. Anderson & Vreeland, Inc. 866-282-7697; www.AndVre.com

Appleton Mfg. Division is a fully integrated engineering, design, sales, service and manufacturing Årm dedicated to providing innovative products and superior customer service. Appleton Mfg. Division offers a full line of core cutters, custom and semicustom core handling and Ånishing equipment, compact battery powered roll and cart movers, Safe-Slab™ Core Recyclers, cleaning showers/ systems, as well as parts and service for all lines. These are just a few of the products and services Appleton Mfg. Division offers. The Safe-Slab™ Core Recycler is a blade free machine for roll slabbing and core recycling. It quickly, safely and automatically removes leftover roll material so cores can be reused and scrap material recycled. Our RollMover™ is a compact battery powered device for moving rolls of paper, tissue, corrugators rolls or other material. It is safer and less cumbersome than air-powered roll movers and capable of moving rolls weighing thousands of pounds safely and easily. We provide automated Core Cutting solutions based on our 60+ years of core cutting experience. From parent and cut core handling to auto loading with the Appleton AutoLoader, all built around a rugged Appleton Core Cutter. Appleton Mfg. Division has been producing a full line of core cutters for over 60 years. During this time we’ve earned a reputation for building machines that last and perform for decades. We provide service and support for every core cutter we’ve ever built. For more information and to view additional products or services, visit us at www.appletonmfg.com, search online for “Appleton Mfg” or call 1-800-531-2002. Appleton Mfg. 1-800-531-2002; www.appletonmfg.com

ADVERTISEMENT JANUARY / FEBRUARY 2012

FLEXIBLEPACKAGING


49

CorporateProfiles BADGER PLUG COMPANY

BOBST GROUP NORTH AMERICA

Since 1931, Badger Plug Company has been providing bright ideas in packaging to customers throughout the world. Today, Badger Plug is the world’s largest provider of roll suspension and protection solutions, including Core Plugs, Endboards and Sleeve Plugs, Pad Plugs, Tube Closures and Spool components. No one offers the in-depth experience, product selection and readily available inventory like Badger Plug. Roll suspension products from Badger Plug include Pad Plugs, H-Pack system & Modular Concept Interlocking Pad Plugs. Use single-piece plastic Pad Plugs for small and medium-sized rolls. Choose from a variety of Endboard options in combination with Sleeve Plugs for heavier rolls. Add H & U Channels and Clips to stack and unitize rolls on a pallet. Protect your roll products with quality Core Plugs from Badger Plug. We’re your single source offering you the widest selection of Core Plug models, sizes and material choices. Choose from a variety of plug products in metal, plastic and wood. There’s a style and size to Åt every application. Custom design and engineering services are also available. Spool components include Anchor Spool Plugs, Spool Ends and paper cores. Tube Closures are available in plastic, metal and wood. Badger recycles quality industrial packaging products including Endboards, H-Channels, U-Channels, Clips, Sleeve Plugs, plastic Pad Plugs, Core Plugs and pallets. While our product line has changed dramatically over our 80 years, one thing hasn’t changed — our commitment to you. This is reÆected in our continued dedication to quality products, competitive pricing and on-time delivery. This tradition deÅnes our past as well as our future ... you can depend on it.

The Bobst Group is a proud supplier to the Æexible packaging industry through its well known brand name products, Fischer & Krecke C.I. Æexographic presses; Rotomec rotogravure presses; Rotomec coating and laminating lines and General vacuum metalizing equipment. These lines are staples in press rooms throughout North America and the world and are workhorses for high quality, low waste printing and converting of paper, Ålm and foil products. Beyond the presses themselves, several innovative auxiliary components such as smartGPS for the F&K and TAPS for the Rotomec make changeovers rapid, low waste exercises. In North America, Bobst Group employs over 250 professional people and offers a state of the art, 125,000 square foot sales and service center which houses one of the largest local spare parts inventories in the world. Twenty four hour a day parts and service support along with the industry unique InTouch online order placement and tracking system make doing business with the Group as easy as a phone call or a mouse click. Whatever solution you may need for your printing and converting requirements, speak with your local Bobst Group North America representative by calling 888-226-8800.

Badger Plug Company 920-757-7300; www.badgerplug.com

Bobst Group North America 888-226-8800; www.bobstgroup.com

ADVERTISEMENT 50

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CorporateProfiles CATBRIDGE MACHINERY

COMEXI GROUP

LEADING SLITTER REWINDER PERFORMANCE Catbridge Machinery designs and manufactures durable, innovative slitter rewinders that maximize productivity. Our Model 344 FP dual turret, for example, outproduces conventional winders by 200300% or more in some applications. The new Model 324 FP turret takes a fresh approach to Æexible packaging slitting, greatly simplifying the traditional slitting rewinding process while also reducing downtime between sets to less than 30 seconds. Other models offer exceptional versatility, such as our Model 902 center winder which does the job of two machines, offering duplex slitting as well as large diameter roll log winding.

INNOVATIVE TECHNOLOGIES AND FEATURES Unique Catbridge technologies and special features signiÅcantly improve performance. We’ve developed advanced technologies that eliminate or shorten downtime in key areas of slitter rewinder operations, provide superior roll formation, and reduce waste. Our turrets integrate innovations that completely automate the cutoff and transfer process, slashing downtime. Our automatic knife placement and automatic core placement systems increase accuracy, consistency, and repeatability while greatly reducing setup times. Other technologies include an advanced yet intuitive control system, closed-loop tension, operating speed advancements, and a variety of robust loading and unloading systems.

Comexi Group is recognized at the global level as a supplier of quality machinery and services to the Æexible packaging converting industry. We offer an extensive range of Æexographic printing presses, solventless laminators, slitter rewinders and peripheral equipment designed to give our customers the competitive edge they need in today’s marketplace. Please contact John Ferreira, Comexi North America, 413-789-3800

MACHINERY OPTIMIZED FOR INDIVIDUAL NEEDS Catbridge has extensive experience building converting machinery for a wide range of applications and materials, including a variety of Ålms and laminations. To optimize performance, we tailor all of our machines to individual customer needs. We can also provide as much customization as necessary, from a unique added feature to a ground-up solution. Catbridge Machinery 973-808-0029; www.catbridge.com


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51

CorporateProfiles DOVER FLEXO ELECTRONICS

EREMA NORTH AMERICA

IMPROVE PRODUCTION WITH DIRECT TENSION MEASUREMENT

EREMA GLOBAL RECYCLING TECHNOLOGY LEADERSHIP

Get improved Ånished product quality, faster, on your process lines simply by adding direct tension measurement. It’s one of the least expensive and easiestto-implement process improvements you’ll Ånd anywhere. The best investment in a tension measurement system starts with the installation of a Tension Roll® transducer or, for narrower web on a cantilevered machine frame, a Narrow Web tension transducer. Dover Flexo Electronics (DFE) offers a largest range of transducer sizes and load ratings to address the growing variation of web substrates that you likely encounter.

Founded in 1983 EREMA is headquartered in Ansfelden, near Linz, Austria. Over 40 national representatives and EREMA subsidiaries ensure that customers throughout the world can rely on service, reliability and support. Erema does approximately 95 million Euros of business a year; holds 76 patents; and has 335 employees. Over 3,500 EREMA systems around the globe now produce more than 12 million tons of plastic pellets every year. EREMA is an international pioneer and one of the most innovative companies in the plastics recycling industry. Erema North America was formed in 1992 as an independent subsidiary under the direction of Gerhard Wendelin, President of Erema GmbH. Today, under the local direction of Tim Hanrahan and Mike Horrocks, the company’s home in Ipswich, Massachusetts is an impressive technical headquarters, with a large stock of spare parts--about 75% of requests can be dispatched the same day the order is placed-- and a crew of skilled service technicians and support personnel. The facility houses up-to-date Erema equipment for demonstration purposes and trials with customer supplied materials. Usually two systems are in house. The Ipswich headquarters is a portal connecting North American customers with the amazing expertise and reservoir of knowledge available in the parent company, Erema GmbH headquarters. It is a rare recycling situation encountered by an American processor that has not been seen and resolved by Erema expertise somewhere in the world.

TENSION ROLL® TRANSDUCERS AND NARROW WEB TRANSDUCERS • combine a high-durability idler roll and two tension sensors in one unit • require no assembly—just bolt them onto your machine • available in 3 roll diameters and many widths from 6” wide and up • load ratings from 12 lbs and up—all with a wide 50:1 operating range. Next consider connecting your tension transducer to The EasyView™ Indicator, Dover Flexo’s most affordable general-purpose tension measurement and display device. EasyView ampliÅes the web tension signal from a trans-ducer (or transducer pair) and puts out an isolated 0-to-10 VDC tension signal to a PLC, drive, or controller and/or to a meter display. And it’s small enough to Åt in your hand.

EREMA North America 978-356-3771; www.EREMA.net

DOVER FLEXO ELECTRONICS • World-class manufacturers of tension measurement, display and control products • ISO 9001 certiÅed • 5-year product warranty • 24/7 technical support • Fastest deliveries Call for product brochures or get pdf copies at dfe.com. Dover Flexo Electronics 603-332-6150; www.dfe.com

ADVERTISEMENT 52

FLEXIBLEPACKAGING



CorporateProfiles ESKO AMERICAS

MODERN MANUFACTURING SERVICES

Modern ManufacturingServices.LLC

EFFICIENCY MAKES THE DIFFERENCE IN A PACKAGING BUSINESS. State of the art tools are no longer sufÅcient: only when people and processes work together, fast and Æawlessly, will a company secure operational margins and grow proÅts. This starts by integrating discrete steps of a single workÆow and linking them to business processes, creating value. Esko is the worldwide market leader offering software for artwork creation, pre-production, automation, quality assurance and collaboration targeted at brand owners, retailers, designers and packaging manufacturers. Its software and services help raise productivity, reduce time-to-market, lower costs and expand business. CDI Æexo computer-to-plate imagers and Kongsberg short-run converting tables complete the portfolio for packaging and labels. Esko makes effective collaboration possible between brand owner, designer, printer/converter and even logistics, offering solutions for the design, production, communication and management phases of the complete packaging supply chain. This includes upstream (e.g. CRM and order entry) and downstream (e.g. ERP and palletization). Esko industry partners in the graphic arts and packaging industries complement Esko’s portfolio of products and services. Esko is also dedicated to helping customers achieve environment responsible and eco-friendly packaging. Esko’s integrated solutions, software and hardware contribute to eco-friendly packaging production processes. Esko helps to maximizing proÅtability by providing outstanding support during pre-installation, installation and production. To that end, the company offers consultancies, extensive customer support, and a wide range of training. By offering state of the art technology, collaboration throughout the packaging supply chain, and exceptional operational consultative services, Esko assures printers true production efÅciencies.

Modern Manufacturing Services is a U.S. manufacturer of Æexible packaging and premade pouching equipment with a long list of accessories. Our primary focus is on the converting markets. With many US and international based customers. With almost 30 years of experience with hundreds of machines in the Åeld we have developed a product line that combines Æexibility, speed and ease of use. With our state of the art manufacturing facility, and a team of experienced professionals Modern’s quality is second to none. Our dedicated engineering staff is available to design and Åt our pouching lines to Åt your speciÅc pouching needs. Our philosophy is to provide equipment designed around the customers products instead of the customer having to design their products around the equipment that is available. Modern Manufacturing Services, LLC 585-289-4261; www.modermfg.net

Esko Americas 937-454-1721; www.esko.com


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CorporateProfiles NEX PERFORMANCE FILMS

NORDMECCANICA

THE NAME YOU KNOW, THE PEOPLE YOU TRUST For over 20 years, NEX Performance Films has provided superior quality monolayer, coextruded and coextruded barrier blown Ålms for demanding packaging applications. Our Ålms are used as the sealant layer in laminated packaging for: • Cheese • Wipes • Lidding • Pet Food • Lawn & Garden • Medical • Coffee • and many other markets We help protect the product in the package and the brand name on the outside of the package. We’re home to some of the most knowledgeable, responsive, and friendly people in the industry. We treat you like a partner, not just a customer. It’s no wonder that so many converters—and the top national brand owners they serve—trust us to provide packaging solutions. We’re the name you know and the people you trust to protect your company’s reputation in an increasingly competitive market.

BARRIER COEXTRUSIONS FOR DEMANDING APPLICATIONS NEX Performance Films has been manufacturing EVOH and Nylon barrier Ålms for two decades. We have developed an extensive portfolio of proven products used in a variety of markets. We can make barrier Ålms with up to nine layers to allow us to creatively solve your most challenging packaging needs. Our Ålms can provide high levels of protection from oxygen, moisture, heat or chemicals. We can also help your packaging process better, run faster, and seal more effectively.

INNOVATION AND INVESTMENT We continue to stay on the cutting edge of raw material development to make sure that our customers have access to the latest resins and additives. Our technical and production teams work together to Ånd ways to incorporate new materials, new processing techniques, and upgrades in equipment to develop innovative Ålm solutions for some of the most demanding packaging applications. We regularly invest in new equipment to offer our customers the quality, consistency and service they need to compete.

THE GLOBAL LARGEST MANUFACTURER OF COATING AD LAMINATING MACHINERY For Nordmeccanica, the global largest manufacturer of coating ad laminating machinery, 2012 will set two important milestones. Exactly 20 years ago Nordmeccanica presented to the industry Simplex, the Årst ever compact laminator for Solvent Free adhesives. Simplex changed the way to handle lamination. A stop and go machine able to feature impressive productivity and outstanding quality was pure Åction at the age, today represent the most sold product in the industry. The Årst ever compact laminator has evolved and the family of Simplex products now covers a comprehensive array of models for different widths: Super Simplex, Super Simplex HD. To the Simplex family belongs “Combi 3000”, the laminator suitable for a number of applications in dry bond, wet bond and solvent free lamination and , as well, the in register coating of cold seal, varnish and inks on pre-printed rolls, a technology featured by Nordmeccanica since the 80s. 2012 will also mark the 10th anniversary of Nordmeccanica NA, the Long Island, NY base of the Nordmeccanica Group, responsible for sales and after sales services in North America. In this past 10 years over 200 laminators has been sold, installed and serviced in the area. We are proud to feature in our reference list the best in Northern American converting and we sincerely thank our customers for their continued support. In 2012 we will be proud to meet and thank our customers at a number of industry events: NPE, Orlando, FL; CPP, Cleveland, OH; InfoÆex, San Antonio, TX; Drupa, Dusseldorf.

NEX Performance Films 800-248-5168; www.nex-films.com

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FLEXIBLEPACKAGING



CorporateProfiles PILLAR TECHNOLOGIES

POLYMOUNT US

POLYMOUNT US WAS FOUNDED 2 YEARS AGO IN NEWNAN GEORGIA

SERIES POWER SUPPLY

For more than 45 years, Pillar Technologies has remained your international equipment source for all your surface treatment needs. Covered roll, bare roll, wide web and narrow web designs, with choices of either ceramic or stainless steel electrode designs, along with wide variations of ground roll dielectric coverings. The universal design can be easily modiÅed to run either conductive or non-conductive substrates, foam products or very thin and sensitive materials. Also available are the Pillar controlled gas atmosphere (CGA) or modiÅed gas atmosphere (MGA) surface treatment equipment.

Polymount US is a daughter company of Polymount International BV, based in the Netherlands. For more than 10 years we have produced a self-adhesive sleeve, called the Twinlock sleeve. This sleeve allows Æexo printers to mount their plates without using sticky back. By simply cleaning the surface of the sleeve, the adhesion is activated over and over again. The adhesion does not wear out !! In Europe the success of this sleeve has proven itself over the years, and we wanted to create that same level of success in the USA, by setting up a full production and selling organization. Twinlock sleeves are very accurate and offer very good print results. In 2010 “the best of show print award” was printed on Twinlock sleeves. The advantages of not having to work with tape, in order to mount a printing plate are signiÅcant. EfÅciency and productivity are obvious. Twinlock sleeves are very consistent because of the nature of the (permenent compressible) Polyurethane form we use, and it can increase press speed. Polymount also produces a unique printing plate cleaner. A very robust machine, built to clean and dry plates perfectly. Taking good care of your expensive plates after printing will create great savings. Polymount is the global market leader with over 400 machines sold to wide web Æexo printers. Together with OEC Graphics we sell and promote the Plate cleaner. Twinlock is only sold thru Polymount direct.

Visit us at Booth #2602 at the upcoming NPE2012 Exhibition.

Polymount US LLC 770-683-2629

Pillar Technologies, a leader in surface treatment equipment solutions with over 45 years of experience within the industries of extrusion, printing, coating and laminating continues with its offering of the highly successful Intelladyne series power supply. Eliminating the need for expensive input transformers, the Intelladyne power supply allows for a wide variation of international supply voltages ranging from 380-515 Volts, 3-phase, 50/60 Hz. The Intelladyne power supply, with its optimized protection circuit provides better than 20:1 turndown ratio. The user friendly icon-style touchscreen display is provided in full-color Q-VGA clarity, with a multitude of selectable languages. Selectable U.S. Imperial or Metric units display along with various process, interlock, control and help screens are provided throughout to assist the user to maximize the experience. Pillar continues to offer the industry-proven P6000 model power supply Pillar Technologies Power supplies are available in sizes from 0.5–30 kW with both CE and ETL agency approvals.

CONTINUOUS QUALITY IMPROVEMENT

Pillar Technologies www.pillartech.com


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CorporateProfiles REIFENHAUSER INC.

SOUTHERN FILM EXTRUDERS, INC.

WHO WE ARE: Reifenhauser Inc, a wholly owned subsidiary of Reifenhäuser Extrusion GmbH of Troisdorf Germany supplies extrusion equipment for the blown and cast Ålm markets and the thermoforming sheet industry. Blown Ålm lines supplied up to 9-layers and cast Ålm lines supplied to 11-layers. Dryer less PET extrusion systems for the sheet industry and PLA and PP applications provided as well. Reifenhäuser Extrusion GmbH manufactures all key components of the extrusion line including screws, barrels, extruders, dies, feed blocks, haul offs and winders. Reifenhauser Inc. 978-412-9700; www.reifenhauser.com

Southern Film Extruders, Inc. has been delivering creative solutions for the blown Ålm industry since 1965. Based in High Point, NC, SFE has been owned by Joe Martinez since 1986. In 2004, we built a new state-of-theart manufacturing facility, with an annual capacity of 70 million pounds. We are a certiÅed minority owned.

WHO WE SERVE, WHAT WE PROVIDE: Our primary customers include print and bag converters, and manufacturing and commercial accounts. Our products are used for bags, laminations, pouches, form and Åll applications, bundle wrap, shrink-wrap, sleeves, bulk liquid containers, dunnage bags, lawn and garden. We supply monolayer and co-ex polyethylene Ålms for many different industries: food, medical, lawn & garden, commercial, industrial, textiles, and consumer products. We use 100% Prime FDA approved resins.

WHY SFE: At SFE, we have developed custom solutions that have provided better products, greater manufacturing Æexibility, improved product delivery and so much more. When we think quality, we are thinking about both end-use quality and production quality. You need Ålm that runs on your equipment without a hitch. You judge quality on the ability to seal, the consistency of the Ålm gauge, the roll Æatness and how the Ålm conforms to your production environment. So do we. We work with your team to assure the Ålm is optimized to your environment and your needs. Southern Film Extruders, Inc. 800-334-6101; www.southernfilm.com

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FLEXIBLEPACKAGING



CorporateProfiles TESA TAPE

WINDMOELLER & HOELSCHER

YOUR PARTNER TO THE INDUSTRY For over a century, tesa tape has pioneered the development of pressure-sensitive adhesive tape technologies. This rich tradition of innovation dates back to 1882 when the company’s founder patented a method for manufacturing medical adhesive dressings. With this invention came the beginning of a global enterprise dedicated to the development and promotion of advanced adhesive tape solutions. Today, tesa tape services customers in over 100 countries around the globe and holds numerous product patents. Throughout North America, tesa markets a diverse product line including high-performance double-sided tapes for bonding and mounting; performance masking and surface protection tapes; tried-and-true packaging tapes for industrial packagers, and many specialty tape products. With research and development centers located throughout the world, along with nine manufacturing/ converting centers of excellence across the globe, tesa products are developed to meet the intricate needs of today’s industrial markets. In fact, tesa products are utilized in a variety of global industries, including: appliance, automotive/ transportation, Æexographic printing/ packaging, healthcare, electronics, renewable energies, building supply, signage, and more. Due to the industry-leading performance of tesa products, tesa tape has recently been named the ofÅcial adhesive tape supplier to the USA Bobsled / Skeleton Federation! Additionally, tesa® Laser IdentiÅcation Labels have recently been used on the international space station! To get on board with tesa tape, visit www.tesatape.com.

Windmoeller & Hoelscher Corporation of Lincoln, R.I., is distinguished by a heritage of industrial innovation. Founded in 1869, its parent company, Windmöller & Hölscher of Lengerich, Germany, Årst established an international presence by automating the production of paper bags. Since then, the company’s product range has grown extensively. The Rhode Island-based unit, incorporated in 1977, has become a major supplier of advanced Æexographic and gravure printing presses, blown and cast Ålm extrusion systems, multiwall bag making machines, as well as form, Åll, and seal (FFS) equipment for the Æexible packaging industry in North America. W&H’s engineering excellence and advanced concepts have made them the leader in their markets. W&H holds more than 1,500 patents worldwide, including extrusion developments such as oscillating hauloff technology, internal bubble cooling, and automatic die control. The company is well known for many industry “Årsts,” including the introduction of the Årst CI press, the OLYMPIA® 1275, in 1954 and for the 1997 launch of the NOVOFLEX®, the industry’s Årst gearless, direct drive, inÅnitely variable Æexo press, as well as EASYCOL, the Årst color matching system. In addition to the world’s comprehensive machinery range for the Æexible packaging industry, W&H also offers the strongest service and spare parts program that is available 24x7x36, utilizing a comprehensive multi-million dollar warehouse to deliver the vast majority of parts right from our Rhode Island stock. Additionally, W&H’s 43,000 square foot (4,000 square meter) Technology Center in Germany offers the most advanced training and testing labs for printing, extrusion and packaging machinery. Customer satisfaction is our driving force with a primary emphasis on productivity and proÅtability for our customers. Windmoeller & Hoelscher Corp. (800) 854-8702; www.whcorp.com


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To place your classified ad in Flexible Packaging call Diana Rotman at 847-405-4116 Fax: 248-502-9083 E-mail: [email protected] RECRUITMENT

CAREER OPPORTUNITY

Executive Level Search

DIRECT SALES WANTED FOR ILLINOIS

• Sales • Engineering • Operations

Direct Recruiters

Leading manufacturer of high quality flexo printing, laminating high barrier, slitting, zipper stand up plain and printed, coex high barrier films capabilities is looking to join forces with experienced and motivated individuals.

David Peterson 440-248-3370 x111 [email protected]

SUPPLIES

Send resume [email protected]

www.ccx1.ca

Advertise in the Flexible Packaging Classified Network !! Call Diana Rotman at 847-405-4116 or [email protected] EQUIPMENT FOR SALE

CORONA TREATERS LAB TREATERS ◆ SHEET TREATERS ◆ WIDE AND NARROW WEB TREATERS ◆ CUSTOM DESIGNS WE ALSO SUPPLY CERAMIC ELECTRODES, ROLLS & CERAMIC ROLL COATINGS FOR MOST BRANDS

☎

CALL TODAY: 800-366-1988 www.qcelectronics.com | [email protected]

☎

ADVERTISE HERE Flexible Packaging Classifieds Call Diana Rotman: 847-405-4116 or email: [email protected]

QC Electronics, Inc. | 1635 LaDawn Drive | Portage, Wisconsin 53901 | 608-742-1661

58

FLEXIBLEPACKAGING


JANUARY / FEBRUARY

2012

To place your classified ad in Flexible Packaging call Diana Rotman at 847-405-4116 Fax: 248-502-9083 E-mail: [email protected] SUPPLIES

Equipment to sell? Services to provide? Positions to fill? Advertise in Flexible Packaging's Classified Network Contact Diana Rotman at 847-405-4116 or [email protected]

Impex International Group LP Importer/Exporter/Converter/Distributor of all types of Industrial, Packaging and Specialty Films.

✷ ✷ ✷ “Excellent Customer Service, Prompt Deliveries & Competitive Pricing”✷ ✷ ✷ POLYESTER FILMS Corona / Chemical treated Industrial Grades Packaging / Metallizing Thermal Lamination / Matte Graphics / Antistatic Coated Wire and Cable Wrap PVDC Coated Milky and Opaque White Hot Stamping / Roll Leaf Metallized / Pigmented Sealable / Ovenable

BOPP FILMS Coextruded Plain / Tape Pearlized / White Anti Fog Metallizing / Metallized PVDC Coated / Acrylic Print Lamination/ Matte Labels / Decals Holographic Thermal Lamination Synthetic Paper/Teslin

BIAX NYLON FILMS Clear Metallized PVDC Coated CAST NYLON FILMS Thermoforming Non Forming HOLOGRAPHIC FILMS Polyester / BOPP Patterns METALLIZED LACQUERED FILMS Polyester / Polypropylene

PAPERS PP Based Synthetic Direct / Transfer Metalized Holographic Metalized Wet Strength (Beer Labels) CPP FILMS Metallized Lamination Retort Twist Soft Blister Textile grade

• Thickness range: 20-1400 gauge (5 - 350 micron) • Width range: 3/8 inch - 88 inches Converting Capabilities: Custom Slitting, Custom Sheeting, Label Printing & Packaging/Board Laminations. Warehouses: Bedford Park, IL; Atlanta, GA; Simpsonville, SC; Trenton, NJ; Milbury, MA; Houston, TX

CORPORATE OFFICE: 2801 W. SAM HOUSTON PKWY, N., SUITE 100, HOUSTON, TX 77043 USA PH: (281) 416-4449 • FAX: (281) 416-4989 • EMAIL: [email protected] • WEB SITE: WWW.IMPEXFILMS.COM ----- SEEKING NATIONWIDE

AND

WORLDWIDE SALES REPS -----

Aluminum Foil Gauge: from 0.00022” to 0.157” Dingsheng Aluminum USA Office: Raymond Xu Tel: 804-690-3483 Email: [email protected] www.dingshenggroup.com Hiring Sales Manager

ADVERTISE HERE IN FLEXIBLE PACKAGING'S CLASSIFIEDS Contact Diana Rotman at 847-405-4116 or email: [email protected]

FLAT BOTTOM POUCHES Maximum Product - Package Ratio • Improved Shelf Footprint • Balanced Presence • Optimum Billboard Opportunities

CAPABILITIES • Available in combinations of Paper, Film, Foil, or Transparent • Resealable options such as Press to Close & Slider Zipper • 5 Registered Panels driven by multiple servos on Auto Registration System • Available in Small to Very Large Formats • Side Gusset, 3 Side Seal, and Stand Up Pouches also available • In House Test Laboratory & Technical Center

Tflex 1741 Conant Street Elkhart, Indiana 46516 T 574.295.5000 F 574.295.9159

Advertise in the Flexible Packaging

Classified Network !!

Call Diana Rotman 847-405-4116 or [email protected] JANUARY / FEBRUARY

2012

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To place your classified ad in Flexible Packaging call Diana Rotman at 847-405-4116 Fax: 248-502-9083 E-mail: [email protected] SERVICES

Roll-Fed SOLUTIONS ADVERTISE HERE Flexible Packaging Classifieds Call Diana Rotman: 847-405-4116 or email: [email protected]

Quality, Experience &Value ALL ROLLED INTO ONE! At Contract Converting, we’re focused on anticipating your needs to professionally deliver quality converting solutions at a moment’s notice. Custom slitting. Roll finishing. Distribution and packaging. We have the experience, products and capabilities to handle your most complex challenges. (On time. Anytime.) Papers, film, foil, laminates, tissue, non-wovens, plain or printed...let Contract Converting’s experienced professionals provide solutions to your specialized converting needs. Boost your bottom line with services and solutions designed exclusively for you. Visit www.ContractConverting.com or call us toll-free at 800-734-0990.

••• Don J. Kemps LLC •••

ADVERTISE HERE IN FLEXIBLE PACKAGING'S CLASSIFIEDS Contact Diana Rotman at 847-405-4116 or email: [email protected]

PLASTIC CORE PLUGS

Exclusive Agent in the U.S. and Canada for M.A.L.I. Hole Punching Apparatus "MALI is the world leader for punching holes in poly, paper or foil" N5949 Cordy Road Cell: 920-850-3546 Hilbert, WI 54129 Fax: 920-439-1253 Email: [email protected]

www.erhardt-leimer.com For over 90 years, Erhardt + Leimer Inc. has supplied automation technologies for the Narrow to Wide Web markets including 100% Print Inspection systems, Web Viewing Systems, Web Cleaning Systems, Sleeve width measurement systems. Todd Guzzardo, NA Sales& Mktg Mgr; [email protected] ,

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FLEXIBLEPACKAGING


JANUARY / FEBRUARY

2012

To place your classified ad in Flexible Packaging call Diana Rotman at 847-405-4116 Fax: 248-502-9083 E-mail: [email protected] MATERIALS WANTED

WANTED TO BUY

BUYING EXCESS AND REJECTS INVENTORY

WE BUY LAMINATE SCRAP

ROLL STOCK OF FILM, FOIL AND PAPER

• FOIL SCRAP • FILM SCRAP • PAPER SCRAP

www.plusmaterials.com

We Also Buy Surplus Rolls

PET / BON / PLA FILM

CONNECTICUT METAL INDUSTRIES (203) 736-0790 • [email protected] • www.foilfoil.com

Advertise in the Flexible Packaging Classified Network !!

320 Remington Blvd., Bolingbrook, IL 60440 Phone: 630-226-9800 / Fax: 630-226-9400 Toll Free: 1-888-PET-FILM Website: www.PetFilm.com

Call Diana Rotman at 847-405-4116 or [email protected]

Ad Index COMPANY NAME Anderson & Vreeland

PAGE

WEB SITE

COMPANY NAME

15

www.AndVre.com

Menges Roller, Co.

Appleton Mfg.

17

www.appletonmfg.com

Badger Plug

16

www.badgerplug.com

Bobst Group North America

27

www.bobstgroup.us

PAGE

WEB SITE

26

www.mengesroller.com www.modernmfg.net

Modern Manufacturing Services

21

NEX Performance Films

BC

Nordmeccanica N.A. Ltd.

7

www.nex-films.com www.nordmeccanica.com

Catbridge Machinery

13

www.catbridge.com

Converting Influence

43

www.ConvertersExpo.com

CPP Expo

45

www.cppexpo.com

Pillar Technologies

12

www.pillartech.com

Double H Plastics, Inc.

37

www.doublehplastics.com

Polymount US, LLC.

31

www.polymount-int.com

Reifenhauser Keifel Extrusion

19

www.reifenhauser-keifel.com

Dover Flexo Electronics

3

Eckart American Corporation Erema North America

www.dfe.com

2, 20

www.eckart.net

18

www.erema.at

63

Esko Artwork Fives North America

14, 32

www.esko.com www.fivesgroup.com/fivesna

Harper Corporation of America

35

www.harperimage.com

Hosakawa Alpine America

23

www.halpine.com

NPE 2012

47

Pearl Technologies

Retroflex, Inc.

SINGLE COPY SALES BACK ISSUES Ann Kalb E-mail: [email protected] Call: (248) 244-6499 VOLUME REPRINTS Deb Soltesz E-mail: [email protected] Call: (248) 786-1596

PRINT & INTERNET ADVERTISING Randy Green E-mail: [email protected] Call: (248) 244-6498 Kristina Lorio E-mail: [email protected] Call: (248) 786-1579 CUSTOM PUBLISHING Chris Wilson E-mail: [email protected] Call: (248) 244-8264 SUBSCRIPTIONS P.O. Box 1080 Skokie, IL 60076 E-mail: [email protected] Call: (847) 763-9534

LIST RENTAL For postal information: Kevin Collopy E-mail: [email protected] Call: (800) 223-2194 ext. 684 For e-mail information: Michael Costantino E-mail: [email protected] Call: (800) 223-2194 x748 CLASSIFIED SALES Diana Rotman E-mail: [email protected] Call: (847) 405-4116

www.pearltechinc.com

29, 33

Southern Film Extruders, Inc.

5

Tesa Tape, Inc.

www.retroflex.com www.southernfilm.com

25

Testing Machines, Inc.

www.tesatape.com

11, 34

Windmoeller & Hoelscher

www.testingmachines.com

9

www.whcorp.com

Also publishers of: Beverage

Reader & Marketing Services LETTERS Erin J Wolford Mail: Flexible Packaging 155 Pfingsten Road Deerfield, IL 60015 E-mail: [email protected]

www.npe.org

39, 41

Industry, BrandPackaging,

T H E I N D I S P E N S A B L E T O O L F O R C O N V E R T E R S & P R I N T E R S O F F L E X I B L E PA C K A G I N G

Candy Industry, Dairy Foods, ®

Food & Beverage Packaging,

BNP Media 155 Pfingsten Road, Suite 205 Deerfield, Illinois 60015 (847) 405-4000 Fax: (847) 405-4100

Food Engineering, Food Master, Industria Alimenticia, The National Provisioner, Nutrasolution, Prepared Foods, Private Label Buyer and Snack Food & Wholesale Bakery.

FLEXIBLE PACKAGING (ISSN 1535-0797) is published 10 times annually, Jan/Feb, Mar, Apr, May, Jun/Jul, Aug, Sept, Oct, Nov, and Dec, by BNP Media II, L.L.C., 2401 W. Big Beaver Rd., Suite 700, Troy, MI 48084-3333. Telephone: (248) 362-3700, Fax: (248) 362-0317. No charge for subscriptions to qualified individuals. Annual rate for subscriptions to nonqualified individuals in the U.S.A.: $178.00 USD. Annual rate for subscriptions to nonqualified individuals in Canada: $216.00 USD (includes GST & postage); all other countries: $228.00 (Int’l mail) payable in U.S. funds. Printed in the U.S.A. Copyright 2011, by BNP Media II, L.L.C. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the publisher. The publisher is not responsible for product claims and representations. Periodicals Postage Paid at Troy, MI and at additional mailing offices. POSTMASTER: Send address changes to: FLEXIBLE PACKAGING, P.O. Box 1080, Skokie, IL 60076. Change of address: Send old address label along with new address to FLEXIBLE PACKAGING, P.O. Box 1080, Skokie, IL 60076. Canada Post: Publications Mail Agreement #40612608. GST account: 131263923. Send returns (Canada) to Pitney Bowes, P.O.Box 25542, London, ON, N6C 6B2. For single copies or back issues: contact Ann Kalb at (248) 244-6499 or [email protected]

JANUARY / FEBRUARY

2012

FLEXIBLEPACKAGING


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Industry Q&A: Slitting/Rewinding

SPEEDING UP THE SLITTING/ REWINDING PROCESS Barrie K. Homewood, sales & marketing director for Titan Slitter/Rewinders, offers his insight to Flexible Packaging, after 8 years of experience with the company.

Barrie K. Homewood Titan Slitter/Rewinders

By Erin J. Wolford, Editor-in-chief

Q:

What kinds of trends/technologies is the slitting/rewinding sector seeing?

A:

Customers today are considering the advantages that a quality slitter/rewinder can bring to them. Gone are the days when the slitter was that last capital investment in a project with the ‘leftover’ cash after purchasing the printing press and laminator. Companies investing in today’s high speed printing and laminating understand the potential bottleneck that the sluggish downtime of the slitter/rewinder can cause. And, so are now looking for more automation to reduce the set up or changeover time from one job to another. With the demands for more targeted marking and special promotions (particularly for food packaging), run and rewind lengths are shorter, which puts more pressure on reducing the changeover time of the slitting and rewinding process. Certainly for these industries, the trend is to install slitter/rewinders, whereby the slit reels are rewound on one shaft while the second shaft is being set up or Ånished reels removed.

Q:

What are your customers requesting in terms of products or service?

A:

Customers need to have greater Æexibility in the slitting department, placing demands on the slitter to handle a wide range of materials from very thin Ålms (getting thinner every year) to thick laminates, while keeping the set up time to a minimum. Traditional dual turret (four rewind shafts) slitter/rewinders have been limited to a rewind diameter of around 24 inches forcing many converters to purchase duplex shaft slitters (two rewind shafts) to cope with diameters up to 31.5 inches. This also has constrained the Æexibility of production Æow through the slitting department. Titan has addressed this issue and designed the latest SR9-DT Dual Turret rewinder to be able to rewind up to 33.5 inches in diameter on both turrets, which removes these production constraints.

Q: A: 62

Do you see anything missing in this portion of the flexible packaging industry?

Yes, more connectivity with upstream processes. One of the major causes of downtime in the slitting department

FLEXIBLEPACKAGING


is the use of the slitter for ‘editing’ (removing) waste material from the Ånished roll. Print or lamination faults can now be detected and electronically mapped on the printing press or laminator. This information can be used (electronically – no Æags) to either edit on full width doctoring processes before reaching the slitting department, thereby eliminating the need to edit at all on the slitter – or used to control the slitter rewinder, stopping quickly and accurately so that the slitter operator can quickly edit and re-start.

Atlas offered live demonstrations of the SR9-DT Series dual turret slitter/rewinder at ICE Europe in November 2011, running at speeds of up to 2,950 ft/min.

Q:

What’s new and exciting at the company?

A:

Launching the Årst model from the new Titan SR9 multi-machine platform was one of the most important challenges we faced during 2011. The ICE Europe exhibition in Munich, Germany in November was perfectly timed to introduce the new SR9 Series slitter with live demonstrations of the dual turret (DT) rewinder, which performed faultlessly during the 3 day event, running at speeds of up to 2,950 ft/min. More new Titan SR9 models will also be launched during 2012. This year will see yet another drupa exhibition in Düsseldorf, Germany in May and we will have a strong presence at this very important global event with live slitter/rewinder demonstrations daily during the exhibition. We have already made a signiÅcant investment in a new 3D CAD engineering design system and towards the end of last year we acquired a new ‘cloud-based’ CRM system to better serve our customer base. FP Atlas Converting Equipment Ltd. +44 1234 852553; www.atlasconverting.com

JANUARY / FEBRUARY

2012

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Flexible Packaging January-February 2012

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2012

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Pet Packaging Technology (Sheffield Packaging Technology)

Flexible Couplings

Flexible Weapons

Strange Packaging

Titanic 2012

Taft 2012

Wrath 2012

Wrath 2012

Flexible Multibody Dynamics

Flexible Solar Cells

Convergence 2012

Астероид № 2012

Titanic 2012

Flexible Solar Cells

Flexible Packaging January-February 2012

Flexible Packaging August 2011

Flexible Packaging March 2011

Flexible Packaging May 2011

Flexible Packaging October 2011

Flexible Packaging September 2011

Flexible Packaging December 2011

Flexible Packaging April 2011

Flexible Packaging November 2011

Beauty Packaging 2012

Flexible Packaging January-February 2011

Flexible Packaging June-July 2011

Food & Beverage Packaging January-February 2012

2012

Flexible Bürokratie

Food Packaging Technology (Sheffield Packaging Technology)

Flexible Working

Pet Packaging Technology (Sheffield Packaging Technology)

Flexible Couplings

Flexible Weapons

Strange Packaging

Titanic 2012

Taft 2012

Wrath 2012

Wrath 2012

Flexible Multibody Dynamics

Flexible Solar Cells

Convergence 2012

Астероид № 2012

Titanic 2012

Flexible Solar Cells

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